1975 Datsun 280z FSM - Spooled up Racing

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ASSEMBLY 1. Install the piston seal carefully so that the seal is not damaged. Note: Be sure to apply rubber grease to the piston seal before installing. 2. Install dust cover on the piston, and the piston into the cylinder. Clamp the dust cover with the retaining ring. Note: When inserting the piston, apply brake fluid to the piston sliding surface. 3. After assembly is completely accomplished on one cylinder, assemble another side in the same manner. REINSTALLATION Reinstallation is in reverse sequence of removal. After pad is installed completely, bleed hydraulic line. Tightening torque: Caliper installation bolt: 7.3 to 9.9 kg-m (53 to 72 ft-lb) DISASSEMBLING CALIPERS Do not remove bridge bolt. If brake fluid leaks from bridge seal, replace a new assembly: (Be sure to replace calipers as an assembly.) Brake System INSPECTING ROTOR Remove caliper assembly, check rotor for deflection and damage, and correct or replace as required. 1. Runout With wheel bearing adjusted correctly, measure deflection at the center of rotor pad contact surface using dial gauge. See Figure BR-19. BR350 Fig. BR-19 Measuring runout Runout limit: 0.10 mm (0.0039 in) Total indicator reading 2. Parallelism Measure thickness toward the entire periphery on the same circumference using a micrometer. See Figure BR-20. REAR BRAKE aiem BR351 Fig. BR-20 Measuring parat zzsniairfj f9« :SJO^ Parallelism: Less than 0.03 mm (0.0612?$ v I/980SO beq to bohsq 3. Thickness If the rotor thickness is out of limit, replace. When correctingjA^k., ness, be sure that the thickness after correction does not exceed th^limit:' Standard thickness: 12.5 mm (0.492 in) O isioVi Wear limit: 10.5 mm (0.413 MI|IBD won 3£fii ADJUSTING FRONT r BRAKE -- Ordinarily, adjustment is not required because clearance between pad, and rotor is adjusted automatically by'. elasticity of piston seal. to znon aomoq) .(siugft * :3JoVS .beq 1 CONTENTS REPLACING BRAKE SHOE REMOVAL INSTALLATION DISASSEMBLY AND INSPECTION BR-11 BR-11 BR-12 BR-12 REMOVAL INSPECTION ASSEMBLY AND INSTALLATION ADJUSTING REAR BRAKE BR-12 BR-13 BR-13 BR-13 : .1 I132fc£ qgnj BR-m
Brake System REPLACING BRAKE SHOE REMOVAL 1. Jack <strong>up</strong> car, s<strong>up</strong>port it with -a stand, and remove tire. 2. Remove brake drum. When it is hard to remove brake drum, the following instructions apply. (1) Remove clevis pin (indicated by arrow mark) from wheel cylinder lever, and disconnect hand brake cable. See Figure BR-23. (2) Remove brake drum adjust hole plug, and remove adjust lever from adjust wheel with a screwdriver. *;# 1 Anti-rattle pin 2 Brake disc 3 Anchor block 4 After shoe assembly 5 Return spring 6 Anti-rattle spring 7 Return spring 8 Wheel cylinder 9 Fore shoe assembly 10 Retaining shim 11 Dust cover Fig. BR-21 BR 630 Rear brake RA286 Fig. BR-23 Removing hand brake wire The leading-trailing system rear brake adopts sliding system cylinder. When the hand brake is operated, the wheel cylinder lever turns the adjust wheel, and thus, clearance between the brake shoe and brake drum is adjusted automatically. (3) Turn adjust wheel downward with a screwdriver, loosen brake shoe, and remove brake drum. See Figure BR-24. 3. Remove anti-rattling spring, and then remove both brake shoes together. Fig. BR-22 BR631 Sectional view of rear brake BR-11 BR 632 Fig. BR-24 Turning adjust wheel
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Page 360 and 361: Propeller Shaft & Differential Carr
Page 362 and 363: Propeller Shaft & Differential Carr
Page 364 and 365: Front Axle & Front Suspension DESCR
Page 366 and 367: 8. Install hub cap. WHEEL ALIGNMENT
Page 368 and 369: Front Axle & Front Suspension 1 Out
Page 370 and 371: Front Axle & Front Suspension a) In
Page 372 and 373: Front Axle & Front Suspension i REM
Page 374 and 375: Notes: a. When tightening gland pac
Page 376 and 377: Front Axle & Front Suspension INSPE
Page 378 and 379: Front Axle & Front Suspension Coil
Page 380 and 381: Front Axle & Front Suspension TROUB
Page 382 and 383: Front Axle & Front Suspension Condi
Page 384 and 385: Front Axle & Front Suspension No. T
Page 386 and 387: Rear Axle & Rear Suspension DESCRIP
Page 388 and 389: Rear Axle & Rear Suspension REAR AX
Page 390 and 391: Rear Axle & Rear Suspension REMOVAL
Page 392 and 393: Rear Axle & Rear Suspension 2. Jack
Page 394 and 395: 10. Remove link mounting rear brack
Page 396 and 397: Rear Axle & Rear Suspension Front d
Page 398 and 399: Rear Axle & Rear Suspension SPECIAL
Page 401 and 402: SECTION BR DATSUN 280Z MODEL S30 SE
Page 403 and 404: BRAKE PEDAL The brake pedal is inst
Page 405 and 406: BRAKE LINE The brake lines branched
Page 407 and 408: 1, Appearance of NP-valve for S30 s
Page 409: INSPECTION 1. fl?&> pad with carbon
Page 413 and 414: Brake System 1. When assembling whe
Page 415 and 416: Brake System MASTER-VAC CONTENTS DE
Page 417 and 418: described under "Inspection" before
Page 419 and 420: Retainer Brake System 3. Before ins
Page 421 and 422: Brake System Tightening torque Unit
Page 423 and 424: Brake System Condition Probable cau
Page 425: Brake System SPECIAL SERVICE TOOLS
Page 428 and 429: Wheel and Tire WHEEL AND TIRE CONTE
Page 430 and 431: When dynamic balance is required, t
Page 433 and 434: M SECTION ST DATSUN 280Z MODEL S30
Page 435 and 436: impact. Thus, if the car should be
Page 437 and 438: Steering System 1 Steering wheel 2
Page 439 and 440: Steering System Note: Do not assemb
Page 441 and 442: Steering System Side rod inner ball
Page 443 and 444: Steering System Clearance 2 mm (0.0
Page 445 and 446: Steering System TIGHTENING TORQUE C
Page 447 and 448: Steering System 3. Instability of c
Page 449: Steering System Possible cause Corr
Page 452 and 453: ngine Control, Fuel & Exhaust Syste
Page 454 and 455: Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
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Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
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Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
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Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
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Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
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When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
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Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
Page 638 and 639:
Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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