1975 Datsun 280z FSM - Spooled up Racing

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Replacing injector hose When replacing injector hoses (as recommended in the Periodical Maintenance), proceed as follows: 1. Remove injector as outlined in Steps 1 through 14 under heading "Removal and Installation". 2. Cut metal band caulking injector hose to injector with a grinding wheel or file. Fig. ET-22 Installing injector hose Hose clamp tightening torque: 0.1 to0.15kg-cm (1.4 to 2.1 in-oz) CHECKING AIR REGULATOR HOSES Check air regulator hoses for leakage, cracks and deterioration. Retighten loose connections and replace any parts if they are damaged or deformed. Air regulator hoses Fig. ET-20 Cutting metal band caulking injector hose to injector Cautions: a. Be careful not to scratch any adjacent parts. b. Place a clean rag over injector to prevent metal chips from contacting injector nozzle. c. Hold injector when filing it. Never place it in a vice. d. If a grinding wheel is used in place of file, be careful not to allow injector becoming too hot as this can damage internal coil. Cautions: a. Do not reuse injector gasket and O-rings after removal. b. Do not reuse fuel hose clamps after loosening. c. Before assembling parts, remove dust and dirt with compressed air. d. Be sure to install 13.5 mm (0.531 in) hose clamps on the injector and fuel pipe side. Each clamp has a size mark on it. e. Replace hoses which have been scratched or deformed. f. After inserting fuel hose into fuel pipe securely, clamp at a position 10 mm (0.394 in) from the hose end. REPLACING FUEL FILTER The fuel filter is designed especially for use with the electronic fuel injection system. It should be replaced as an assembly every 40,000 km (25,000 miles). For removal and installation procedures, refer to section "Engine Fuel". Fig. ET-24 Air regulator hoses REPLACING AIR CLEANER ELEMENT The viscous paper type air cleaner element does not require any cleaning operation between renewals. Brushing or blasting operation can cause a clogged element. This in turn reduces air intake efficiency, resulting in poor engine performance. For replacement intervals of air cleaner element, refer to "Maintenance Schedule". Fig. ET-21 Cutting metal band 3. Remove metal band with a pair of pliers. 4. Disconnect injector hose. 5. Install new injector hose, and secure with hose clamp designed for the purpose. Install clamp as close to injector as possible so that hose clamp screw is positioned with respect to electric connector as shown in Figure EF-140. Fig. ET-23 Fuel filter ET-10 Fig. ET-25 Air cleaner element
Engine Tune-<strong>up</strong> EMISSION CONTROL SYSTEM CONTENTS CHECKING CRANKCASE EMISSION CONTROL SYSTEM ET-10 P.C.V. VALVE • ET-10 VENTILATION HOSE ET-10 ADJUSTING OPERATING PRESSURE OF BOOST CONTROLLED DECELERATION DEVICE (B.C.D.D.) ET-11 CHECKING B.C.D.D. CIRCUIT WITH FUNCTION TEST CONNECTOR CHECKING SPARK TIMING CONTROL SYSTEM (Except California) DESCRIPTION INSPECTION AND ADJUSTMENT WATER TEMPERATURE SWITCH RELAY CHECKING TRANSMISSION CONTROLLED VACUUM ADVANCE SYSTEM (Manual transmission models only except California) ET-11 ET-14 ET-14 ET-15 ET-15 ET-15 ET-16 CHECKING EXHAUST GAS RECIRCULATION (E.G.R.) CONTROL SYSTEM (For California) CHECKING E.G.R. CONTROL SYSTEM ON ENGINE CHECKING EACH COMPONENT INDEPENDENTLY CHECKING EVAPORATIVE EMISSION CONTROL SYSTEM FUEL TANK, VAPOR LIQUID SEPARATOR AND VAPOR VENT LINE.... CARBON CANISTER PURGE CONTROL VALVE CARBON CANISTER Fl LTER FUEL TANK VACUUM RELIEF VALVE ... CHECKING CATALYTIC CONVERTER (For California) CHECKING FLOOR TEMPERATURE WARNING SYSTEM ET-16 ET-16 ET-17 ET^17 ET-17 ET-18 ET-18 ET-18 ET-18 ET-27 CHECKING CRANKCASE EMISSION CONTROL SYSTEM c=> Fresh air •+ Blow-by gas ET-11 Fig. ET-26 O-ring Oil level gauge Baffle plate Oil cap Flame arrester Throttle chamber P.C.V. valve Steel net Baffle plate EC366 Crankcase emission control system
Page 1 and 2: ,0 *• DATSUN - «; fjffl rfi i Sf
Page 3 and 4: SECTION Gl c If DATSUN 280Z r^lODEL
Page 5 and 6: General Information IDENTIFICATION
Page 7 and 8: i General Information 1 LUBRICANT S
Page 9 and 10: .1ft. SECTION ET (• «I DATSUN 28
Page 11 and 12: Engine Tune-up v ET012 Fig. ET-7 Te
Page 13 and 14: CHECKING OPERATING PARTS OF DISTRIB
Page 15: Engine Tune-up Rubber fuel hoses in
Page 19 and 20: Engine Tune-up Checking vacuum cont
Page 21 and 22: ^ CHECKING SPARK TIMING CONTROL SYS
Page 23 and 24: Engine Tune-up CHECKING TRANSMISSIO
Page 25 and 26: Engine Tune-up 4. Supply fresh air
Page 27 and 28: ^ 2. If voltmeter reading is not as
Page 29 and 30: Engine Tune-up 6. Check continuity
Page 31 and 32: Engine Tune-up Checking catalyzer t
Page 33 and 34: Engine Tune-up Note: Do not heat fl
Page 35 and 36: Engine Tune-up TROUBLE DIAGNOSES AN
Page 37 and 38: Engine Tune-up Condition Probable c
Page 39 and 40: Engine Tune-up Condition Probable c
Page 41 and 42: Engine Tune-up Condition Excessive
Page 43 and 44: RL'#«W frs •: K?A: *- •f SECTI
Page 45 and 46: supported by No. 2, 3 and 4 camshaf
Page 47 and 48: 17. Remove intake manifold and heat
Page 49 and 50: Engine Mechanical INSPECTION AND RE
Page 51 and 52: ROCKER ARM AND VALVE ROCKER PIVOT C
Page 53 and 54: Engine Mechanical 3. Machine cylind
Page 55 and 56: Engine Mechanical 1 20 (0.79) 60 (2
Page 57 and 58: Engine Mechanical PISTONS, PISTON P
Page 59 and 60: Engine Mechanical L28 Crankshaft be
Page 61 and 62: Engine Mechanical Connecting rod be
Page 63 and 64: Engine Mechanical ENGINE ASSEMBLY C
Page 65 and 66: Engine Mechanical 5. Install main b
Page 67 and 68:
Fig. EM-105 Installing crankshaft p
Page 69 and 70:
Engine Mechanical 44. Install engin
Page 71 and 72:
Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
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Automatic Transmission "1" range (2
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Automatic Transmission AT116 Fig. A
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Automatic Transmission MAJOR REPAIR
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Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Page 352 and 353:
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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Page 493 and 494:
The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
Page 533 and 534:
Body Electrical System Hand brake s
Page 535 and 536:
Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
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Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
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Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
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Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
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When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
Page 634 and 635:
Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
Page 638 and 639:
Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
Page 672 and 673:
INSTALLATION 1. Make sure that the
Page 674 and 675:
INSPECTION 1. Do not reuse old gask
Page 676 and 677:
Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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