1975 Datsun 280z FSM - Spooled up Racing

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Propeller Shaft & Differential Carrier 1 2 3 4 5 6 7 8 9 10 Companion flange Front oil seal Supply multi-purpose grease to oil seal lip when assembling Front pilot bearing Front pilot bearing spacer Drive pinion Pinion front bearing Pinion bearing adjusting washer Adjust pinion bearing preload by selecting ® and (8) . Pinion bearing adjusting spacer Pinion rear bearing Pinion height adjusting washer Adjust pinion height by selecting (QJ). 11 12 13 14 15 16 17 18 19 Side bearing Side bearing adjusting washer Adjust side bearing preload and ring gear-to-drive pinion backlash by selecting @ • Side bearing spacer Side oil seal Supply multi-purpose grease to oil seal lip when assembling Side flange Side flange circlip Side bearing cap Breather Install with an arrow towards front. Differential case PD-4 20 21 22 23 24 25 26 27 28 Rear cover Differential rear mounting member Special washer Pinion mate shaft Pinion mate Side gear Thrust washer Adjust the pinion mate-to-side gear backlash (or the clearance between the rear face of side gear and thrust washer) to 0.1 to 0,2 mm (0.0039 to 0.0079 in) by ® . Lock pin Ring gear Tig htening torque (T) of bolts and nuts kg-m (ft-lb) & T : 19 to 22 (137 to 159) ft T: 1.6 to 2.4 (12 to 17) © T:9tol0(65 to 72) ® T : 4.2 to 6.9 (30 to 50) © T : 7.5 to 9.5 (54 to 69) (ft T: 6 to 7 (43 to 51) Using locking agent [Locktite (stud lock) or equivalent] PD369 Fig. PD-2 Cross-sectional view of differential carrier
Propeller Shaft & Differential Carrier REMOVAL Service procedures are covered under Gear Carrier in Section RA. 2. Put match marks on side bearing caps and carrier. 3. Loosen side bearing cap bolts and remove bearing caps. PRE-DISASSEMBLY INSPECTION Differential carrier should be inspected before parts except rear cover are removed from it. These inspections are helpful in finding the cause of the problem and in determining necessary corrections. 1. Using three 45 mm (1.77 in) spacers, mount carrier on Gear Carrier Attachment ST06270002. ST3127S000 PD340 Fig. PD-5 Measuring pinion preload 5. Set up a dial indicator and check the backlash at several points around ring gear. Backlash should be within 0.13 to 0.18 mm (0.0051 to 0.0071 in). PD343 Fig. PD-8 Removing side bearing cap 4. Using slide hammer (HT72400000), lift differential case assembly out. See Figure PD-9. ST06270002 PD339 Fig. PD-3 Mounting differential carrier PD341 Fig. PD-6 Measuring the backlash of ring gear and pinion If the tool ST06270001 is used, drill an additional 14 mm (0.55 in) diameter hole on the position shown in Figure PD-4. 90 mm (3.54 in) Additional hole 120 mm ^^j2^°/^' ~"ST06270001 (4.72 in)- PD327 Fig. PD-4 Location of additional hole 6. Check gear tooth contact with a mixture of powdered red lead and oil. For the tooth contact pattern, see page PD-11 - Contact Pattern. DISASSEMBLY 1. Drive side flange out with pry bar. See Figure PD-7. Note: Hold side flange with hand to prevent it from jumping out of carrier. Fig. PD-9 PD344 Removing differential case assembly Note: Care should be taken not to confuse the left and right hand bearing caps and bearing outer races so that parts may be installed to the original position. 5. Loosen drive pinion nut, holding companion flange with Drive Pinion Flange Wrench ST31520000 and pull off companion flange using a suitable puller. See Figures PD-10 and PD-11. 2. Remove rear cover. 3. Visually inspect parts for wear or damage. 4. Rotate gears checking for any roughness which would indicate damaged bearings or chipped gears. Check gear teeth for scoring or signs of abnormal wear. Measure preload of drive pinion. PD342 Fig. PD-7 Removing side flange Fig. PD-10 PD345 Removing drive pinion nut PD-5
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
Page 294 and 295: Automatic Transmission "N" RANGE (N
Page 296 and 297: "D " RANGE (LOW GEAR) The low gear
Page 298 and 299: Automatic Transmission "D " RANGE (
Page 300 and 301: Automatic Transmission "D 3 " RANGE
Page 302 and 303: Automatic Transmission "D" RANGE KI
Page 304 and 305: "2" RANGE (2ND GEAR) In "2" range t
Page 306 and 307: Automatic Transmission "1 " RANGE (
Page 308 and 309: Automatic Transmission "1" range (2
Page 310 and 311: Automatic Transmission AT116 Fig. A
Page 312 and 313: Automatic Transmission MAJOR REPAIR
Page 314 and 315: Automatic Transmission AT 133 Fig.
Page 316 and 317: Adjustment of front end play Select
Page 318 and 319: 3. Blow out piston by directing a j
Page 320 and 321: Automatic Transmission [Replace if
Page 322 and 323: Automatic Transmission Valve spring
Page 324 and 325: Automatic Transmission TROUBLE DIAG
Page 326 and 327: Check whether the reverse lamp and
Page 328 and 329: Automatic Transmission CHECKING SPE
Page 330 and 331: Automatic Transmission TROUBLE-SHOO
Page 332 and 333: Automatic Transmission Trouble A B
Page 334 and 335: Automatic Transmission Order Test i
Page 336 and 337: Low & reverse brake Brake band Auto
Page 338 and 339: Automatic Transmission SPECIAL SERV
Page 340 and 341: Automatic Transmission Tool number
Page 342 and 343: Propeller Shaft & Differential Carr
Page 364 and 365: Front Axle & Front Suspension DESCR
Page 366 and 367: 8. Install hub cap. WHEEL ALIGNMENT
Page 368 and 369: Front Axle & Front Suspension 1 Out
Page 370 and 371: Front Axle & Front Suspension a) In
Page 372 and 373: Front Axle & Front Suspension i REM
Page 374 and 375: Notes: a. When tightening gland pac
Page 376 and 377: Front Axle & Front Suspension INSPE
Page 378 and 379: Front Axle & Front Suspension Coil
Page 380 and 381: Front Axle & Front Suspension TROUB
Page 382 and 383: Front Axle & Front Suspension Condi
Page 384 and 385: Front Axle & Front Suspension No. T
Page 386 and 387: Rear Axle & Rear Suspension DESCRIP
Page 388 and 389: Rear Axle & Rear Suspension REAR AX
Page 390 and 391: Rear Axle & Rear Suspension REMOVAL
Page 392 and 393: Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
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Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
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Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
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Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
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Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
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When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
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Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
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Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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