1975 Datsun 280z FSM - Spooled up Racing

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Transmission Countershaft assembly Install Bearing Puller ST3003S000 on countershaft rear bearing; press out countershaft rear bearing through a rod. See Figure TM-18. © © © © ® (D ® Note: When pressing out bearing, hold shaft by hand so as not to drop shaft onto floor. Countershaft rear bearing ST3003S000 Ml „l Fig. TM-18 TM351 Removing countershaft bearing 1 Countershaft front bearing shim 2 Countershaft front bearing 3 Snap ring 4 Countershaft drive gear 5 Woodruff key 6 Countershaft 7 Countershaft rear bearing 8 Reverse counter gear 9 Snap ring Fig. TM-19 TM352 Exploded view of countershaft assembly REAR EXTENSION DISASSEMBLY Remove lock pin from striking lever, and remove striking rod. Note: Do not disassemble rear extension bush from rear extension. 1 Control lever 2 Striking rod guide 3 Striking rod 4 Striking lever 5 Return spring plug 6 Stopper pin Fig. TM-20 TM353 Exploded view of shifting mechanism TM-6
ADAPTER PLATE DISASSEMBLY 1. Remove six(6) bearing retainer attaching screws with an impact wrench and remove bearing retainer from adapter plate. 2. Remove reverse idler shaft. 3. Remove mainshaft bearing from the rear extension side. INSPECTION Wash all parts in a suitable cleaning solvent and check for wear, damage or other faulty conditions. Notes: a. Be careful not to damage any parts with scraper. b. Do not clean, wash or soak oil seals insolvent. TRANSMISSION CASE AND REAR EXTENSION HOUSING 1. Clean with solvent thoroughly and check for cracks which might cause oil leak or other faulty conditions. 2. Check mating surface of the case to engine or adapter plate for small nicks, projection or sealant. Remove all nicks, projection or sealant with a fine stone. 3. If rear extension bush is worn or cracked, replace it as an assembly of bush and rear extension housing. BEARING 1. Thoroughly clean bearing and dry with a compressed air. 2. When race and ball surfaces are worn or rough, or when balls are outof-round or rough, replace bearing with a new one. See Figure TM-21. Fig. TM-21 Inspecting ball bearing Transmission 3. Replace needle bearing if worn or damaged. GEARS AND SHAFTS 1. Check all gears for excessive wear, chips or cracks; replace as required. 2. Check shaft for bending, crack, wear, and worn spline; if necessary, replace. 3. Measure backlash in gears. Standard: 0.05 to 0.10 mm (0.0020 to 0.0039 in) If the above limits are exceeded, replace drive and driven gears as a set. 4. Measure gear end play: 1st gear: 0.32 to 0.39 mm (0.0126 to 0.0154 in) 2nd and 3rd gears: 0.12 to 0.19 mm (0.0047 to 0.0075 in) TM374 Thickness gauge Fig. TM-22 Measuring end play 5. Check for stripped or damaged speedometer pinion gear. If necessary, replace. BAULK RING 1. Replace baulk ring if found to be deformed, cracked or otherwise damaged excessively. 2. Place baulk ring in position on gear cone. While holding baulk ring against gear as far as it will go, measure gap between baulk ring and outer gear. If gap is small, discard baulk ring. See Figure TM-23. TM-7 -HH— 1.25 to 1.6 mm (0.0492 to 0.0630 in) rlrtV ) > yyg- • Baulk ring TM375 Fig. TM-23 Baulk ring-to-cone gap OIL SEAL Discard O-ring or oil seal which is once removed. Replace oil seal if sealing lip is deformed or cracked. Also discard oil seal if spring is out of position. ASSEMBLY To assemble, reverse the order of disassembly. Observe the following instructions. FRONT COVER ASSEMBLY 1. Wipe clean seal seat in front cover, then press fit oil seal in place. Coat oil seal with gear oil to provide initial lubrication. Front * TM354 Fig. TM-24 Front cover oil seal 2. Apply sealant to withdrawal lever ball pin screw. Install withdrawal lever ball pin to front cover and tighten screw to 2.0 to 3.5 kg-m (14 to 25 ft-lb) torque. REAR EXTENSION ASSEMBLY 1. Wipe clean seal seat in rear extension housing; press fit oil seal in place.
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
Page 215 and 216: ADJUSTMENT VOLTAGE REGULATOR When r
Page 217 and 218: Engine Electrical System TROUBLE DI
Page 219 and 220: Engine Electrical System DISTRIBUTO
Page 221 and 222: Engine Electrical System Fig. EE-64
Page 223 and 224: Engine Electrical System 4. Apply g
Page 225 and 226: Engine Electrical System Transistor
Page 227 and 228: Engine Electrical System EE379 Fig.
Page 229 and 230: Engine Electrical System Criterion:
Page 231 and 232: Ignition switch ©K^ BL BW 6 \ Wate
Page 233 and 234: Engine Electrical System ® -®- -
Page 235 and 236: Engine Electrical System EE387 Fig.
Page 237 and 238: Engine Electrical System IGNITION C
Page 239 and 240: Engine Electrical System SERVICE DA
Page 241 and 242: SERVICE MANUAL DATSUN 280Z MODEL S3
Page 243 and 244: 12. Disconnect the following cables
Page 245 and 246: ENGINE MOUNTING INSULATORS Three in
Page 247 and 248: SERVICE MANUAL DATSUN 280Z MODEL S3
Page 249 and 250: ( Clutch Flywheel and pressure plat
Page 251 and 252: Clutch 4 5 to 5.0 mm (0.18 to 0.20
Page 253 and 254: 1. Pedal head rubber 2. Return spri
Page 255 and 256: Clutch SERVICE DATA AND SPECIFICATI
Page 257 and 258: Clutch Condition Probable cause and
Page 259: Clutch No. Tool number & tool name
Page 262 and 263: Transmission 4-SPEED TRANSMISSION (
Page 264 and 265: Fig. TM-7 Removing main drive beari
Page 268 and 269: Coat oil seal and bushing with gear
Page 270 and 271: 7. Install mainshaft reverse gear,
Page 272 and 273: GENERAL SPECIFICATIONS Transmission
Page 274 and 275: Transmission TROUBLE DIAGNOSES AND
Page 276 and 277: i Transmission Tool number & tool n
Page 278 and 279: Automatic Transmission DESCRIPTION
Page 280 and 281: Automatic Transmission HYDRAULIC CO
Page 282 and 283: the space from (1) to (15) increase
Page 284 and 285: 1st-2nd shift valve (FSV) The FSV i
Page 286 and 287: space from the throttle pressure (1
Page 288 and 289: Automatic Transmission rm AT094 1 P
Page 290 and 291: i Automatic Transmission "P" RANGE
Page 292 and 293: Automatic Transmission "R" RANGE (R
Page 294 and 295: Automatic Transmission "N" RANGE (N
Page 296 and 297: "D " RANGE (LOW GEAR) The low gear
Page 298 and 299: Automatic Transmission "D " RANGE (
Page 300 and 301: Automatic Transmission "D 3 " RANGE
Page 302 and 303: Automatic Transmission "D" RANGE KI
Page 304 and 305: "2" RANGE (2ND GEAR) In "2" range t
Page 306 and 307: Automatic Transmission "1 " RANGE (
Page 308 and 309: Automatic Transmission "1" range (2
Page 310 and 311: Automatic Transmission AT116 Fig. A
Page 312 and 313: Automatic Transmission MAJOR REPAIR
Page 314 and 315: Automatic Transmission AT 133 Fig.
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Adjustment of front end play Select
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3. Blow out piston by directing a j
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Automatic Transmission [Replace if
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Automatic Transmission Valve spring
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Automatic Transmission TROUBLE DIAG
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Check whether the reverse lamp and
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Automatic Transmission CHECKING SPE
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Automatic Transmission TROUBLE-SHOO
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Automatic Transmission Trouble A B
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Automatic Transmission Order Test i
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Low & reverse brake Brake band Auto
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Automatic Transmission SPECIAL SERV
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Automatic Transmission Tool number
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Propeller Shaft & Differential Carr
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Front Axle & Front Suspension DESCR
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8. Install hub cap. WHEEL ALIGNMENT
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Front Axle & Front Suspension 1 Out
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Front Axle & Front Suspension a) In
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Front Axle & Front Suspension i REM
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Notes: a. When tightening gland pac
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Front Axle & Front Suspension INSPE
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Front Axle & Front Suspension Coil
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Front Axle & Front Suspension TROUB
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Front Axle & Front Suspension Condi
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Front Axle & Front Suspension No. T
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Rear Axle & Rear Suspension DESCRIP
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Rear Axle & Rear Suspension REAR AX
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Rear Axle & Rear Suspension REMOVAL
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Rear Axle & Rear Suspension 2. Jack
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10. Remove link mounting rear brack
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Rear Axle & Rear Suspension Front d
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Rear Axle & Rear Suspension SPECIAL
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SECTION BR DATSUN 280Z MODEL S30 SE
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BRAKE PEDAL The brake pedal is inst
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BRAKE LINE The brake lines branched
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1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
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Inside door handle free play 1. Par
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Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
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Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
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SERVICE MANUAL DATSUN 280Z MODEL S3
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The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
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CIRCUIT DIAGRAM OF LIGHTING SYSTEM
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Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
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Body Electrical System Map lamp sys
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FRONT COMBINATION LAMP Body Electri
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Body Electrical System LAMP BODY RE
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COMBINATION SWITCH The combination
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Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
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Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
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Bulb replacement Pull out socket, w
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5. Pulling gauge out backward, disc
Page 533 and 534:
Body Electrical System Hand brake s
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Body Electrical System Condition Fu
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Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
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Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
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Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
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Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
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Body Electrical System Assistant's
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Body Electrical System Ignition swi
Page 593 and 594:
Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
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Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
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Air Conditioning REFRIGERATION SYST
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AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
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Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
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Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
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When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
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Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
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Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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