1975 Datsun 280z FSM - Spooled up Racing

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Propeller Shaft & Differential Carrier SPECIAL SERVICE TOOLS Tool number & tool name Description Unit: mm (in) For use on Reference page or Figure No. ST06270002 Gear carrier attachment This attachment is used with engine stand (ST0501S000). Strut and steering gear box mounting holes are provided with engraved identification marks. "D" for gear carrier "S" for strut "G" for steering gear box S30 710(SSS) 610 KC130 GC110 Fig. PD-3 SE346 ST23550001 Solid punch This tool is used to drive out lock pin of pinion mate shaft. 4.5 (0.16) v
Propeller Shaft & Differential Carrier Tool number & tool name Description Unit: mm (in) For use on Reference page or Figure No. ST3090S000 Drive pinion rear bearing inner race puller set (T) ST30031000 Puller This assembly clamps rear bearing inner race and pulls it out by a hydraulic press. Before insertion, place another drift facing inner race, and then press-fit. S30 GCllO CI 30 KC130 230 B120 T20 E20 Fig. PD-14 Fig. PD-26 24 (0.94) 45 (1.77) dia. (2) ST30901000 35.2 (1.39)dia. Base 80 (3.15) dia. ST3127S000 Preload gauge This tool is used to measure pinion bearing preload. All models Fig. PD-5 Fig. PD-22 ® GG91030000 Torque wrench (2) HT62940000 Socket adapter (D HT62900000 Socket adapter 1/4" £3 x3/8"c 3/8"to x 1/2" a ST31520000 Drive pinion flange wrench This tool is used to hold the flange to ease the operation of tightening and loosening drive pinion nut. S30 Fig.PD-10 57 (2.24) ST3306S001 Diff. side bearing puller set (T) ST33051001 Body (2) ST33061000 Adapter This tool is used to pull out side bearing. S30 710(SSS) 610 V610 GCllO COO KC130 230 620 Fig.PD-16 Fig. PD-20 PD-19
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,0 *• DATSUN - «; fjffl rfi i Sf
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SECTION Gl c If DATSUN 280Z r^lODEL
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General Information IDENTIFICATION
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i General Information 1 LUBRICANT S
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.1ft. SECTION ET (• «I DATSUN 28
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Engine Tune-up v ET012 Fig. ET-7 Te
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CHECKING OPERATING PARTS OF DISTRIB
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Engine Tune-up Rubber fuel hoses in
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Engine Tune-up EMISSION CONTROL SYS
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Engine Tune-up Checking vacuum cont
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^ CHECKING SPARK TIMING CONTROL SYS
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Engine Tune-up CHECKING TRANSMISSIO
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Engine Tune-up 4. Supply fresh air
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^ 2. If voltmeter reading is not as
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Engine Tune-up 6. Check continuity
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Engine Tune-up Checking catalyzer t
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Engine Tune-up Note: Do not heat fl
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Engine Tune-up TROUBLE DIAGNOSES AN
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Probable c
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Engine Tune-up Condition Excessive
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RL'#«W frs •: K?A: *- •f SECTI
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supported by No. 2, 3 and 4 camshaf
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17. Remove intake manifold and heat
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Engine Mechanical INSPECTION AND RE
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ROCKER ARM AND VALVE ROCKER PIVOT C
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Engine Mechanical 3. Machine cylind
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Engine Mechanical 1 20 (0.79) 60 (2
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Engine Mechanical PISTONS, PISTON P
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Engine Mechanical L28 Crankshaft be
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Engine Mechanical Connecting rod be
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Engine Mechanical ENGINE ASSEMBLY C
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Engine Mechanical 5. Install main b
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Fig. EM-105 Installing crankshaft p
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Engine Mechanical 44. Install engin
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Engine Mechanical SPECIFICATIONS Mo
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Engine Mechanical c) Connecting rod
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Engine Mechanical TROUBLE DfAGNOSES
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Engine Mechanical SPECIAL SERVICE T
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Engine Mechanical No. Tool number &
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«i">! fTC* **£' :. Si. SECTION EL
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Punch mark ' Oil hole EL009 Fig.EL-
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Engine Lubrication System SERVICE D
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SECTION CO '%••' DATSUN 280Z MO
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Cooling System COOLANT LEVEL The co
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INSPECTION Check Tem-coupling for o
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Cooling System SPECIFICATIONS Engin
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SERVlCt MANUAL DATSUN 280Z MODEL S3
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Engine Fuel ELECTRONIC FUEL INJECTI
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• RjaFLOW + - AIR ROW ^ VACUUM
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DROPPING RESISTOR (1) DROPPING RESI
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AIR FLOW METER THROTTLE VALVE SWITC
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Engine Fuel I) COLD START VALVE INC
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Engine Fuel © TERMINAL © TERMINAL
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Engine Fuel Fig. EF-20 Dropping res
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Engine Fuel Direction of bimetal mo
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Engine Fuel If a continuity test on
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Connector and harness continuity ch
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Use the same procedure as in step 9
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THERMOTIME SW 1 COLD START VALVE I
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THERMOTIME SW. "~l COLO START VALVE
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THERMOTIME SW i 1 COLD START WATER
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THERMOTIME SW i 1 COLD START VALVE
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THERMOTIME SW. I 1 COLD START VALVE
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Engine Fuel in oo r> ri2a!2Di^9 0 >
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Engine Fuel o m o p N c o i o ' J '
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THERMOTIME SW i 1 46 COLD START VAL
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THERMOTIME SW. i 1 COLC START VALVE
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CHECKING FUNCTIONAL PARTS 1. Contro
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Engine Fuel 4-1. Checking on engine
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Engine Fuel •0+ (J3!5 EF408 Fig.
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Discharge pressure check 1. Disconn
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4. Make sure that idle adjust screw
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Engine Fuel Caution: When connectin
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11. Fuel damper 1. Disconnect groun
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15. Air regulator 1. Disconnect gro
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SECTION EC DATSUN 280Z MODEL S30 SE
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Emission Control System EXHAUST EMI
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BOOST CONTROLLED DECELERATION DEVIC
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Emission Control System B.C.D.D. so
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TRANSMISSION CONTROLLED VACUUM ADVA
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Emission Control System 1 Intake ma
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Water temperature switch and E.G.R.
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Emission Control System By means of
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OPERATION Catalytic converter The e
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Emission Control System Catalyzer w
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Turn ignition switch to the IG posi
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4. If voltmeter reading is not as s
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Emission Control System 7. Check co
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Emission Control System When cataly
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Emission Control System Floor senso
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Emission Control System If test res
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SECTION EE DATSUN MODEL 280Z S30 SE
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Engine Electrical System BATTERY FR
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Engine Electrical System STARTING M
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Engine Electrical System CONSTRUCTI
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Engine Electrical System TERMINAL C
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TEST PERFORMANCE TEST Starter motor
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Engine Electrical System Condition
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Engine Electrical System ALTERNATOR
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ROTOR INSPECTION 1. Continuity test
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ALTERNATOR TEST Before conducting a
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Engine Electrical System MEASUREMEN
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ADJUSTMENT VOLTAGE REGULATOR When r
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Engine Electrical System TROUBLE DI
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Engine Electrical System DISTRIBUTO
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Engine Electrical System Fig. EE-64
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Engine Electrical System 4. Apply g
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Engine Electrical System Transistor
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Engine Electrical System EE379 Fig.
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Engine Electrical System Criterion:
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Ignition switch ©K^ BL BW 6 \ Wate
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Engine Electrical System ® -®- -
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Engine Electrical System EE387 Fig.
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Engine Electrical System IGNITION C
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Engine Electrical System SERVICE DA
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SERVICE MANUAL DATSUN 280Z MODEL S3
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12. Disconnect the following cables
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ENGINE MOUNTING INSULATORS Three in
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( Clutch Flywheel and pressure plat
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Clutch 4 5 to 5.0 mm (0.18 to 0.20
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1. Pedal head rubber 2. Return spri
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Clutch SERVICE DATA AND SPECIFICATI
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Clutch Condition Probable cause and
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Clutch No. Tool number & tool name
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Transmission 4-SPEED TRANSMISSION (
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Fig. TM-7 Removing main drive beari
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Transmission Countershaft assembly
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Coat oil seal and bushing with gear
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7. Install mainshaft reverse gear,
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GENERAL SPECIFICATIONS Transmission
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Transmission TROUBLE DIAGNOSES AND
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i Transmission Tool number & tool n
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Automatic Transmission DESCRIPTION
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Automatic Transmission HYDRAULIC CO
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the space from (1) to (15) increase
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1st-2nd shift valve (FSV) The FSV i
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space from the throttle pressure (1
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Automatic Transmission rm AT094 1 P
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i Automatic Transmission "P" RANGE
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Automatic Transmission "R" RANGE (R
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Automatic Transmission "N" RANGE (N
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"D " RANGE (LOW GEAR) The low gear
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Automatic Transmission "D " RANGE (
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Automatic Transmission "D 3 " RANGE
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Automatic Transmission "D" RANGE KI
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"2" RANGE (2ND GEAR) In "2" range t
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Automatic Transmission "1 " RANGE (
Page 308 and 309: Automatic Transmission "1" range (2
Page 310 and 311: Automatic Transmission AT116 Fig. A
Page 312 and 313: Automatic Transmission MAJOR REPAIR
Page 314 and 315: Automatic Transmission AT 133 Fig.
Page 316 and 317: Adjustment of front end play Select
Page 318 and 319: 3. Blow out piston by directing a j
Page 320 and 321: Automatic Transmission [Replace if
Page 322 and 323: Automatic Transmission Valve spring
Page 324 and 325: Automatic Transmission TROUBLE DIAG
Page 326 and 327: Check whether the reverse lamp and
Page 328 and 329: Automatic Transmission CHECKING SPE
Page 330 and 331: Automatic Transmission TROUBLE-SHOO
Page 332 and 333: Automatic Transmission Trouble A B
Page 334 and 335: Automatic Transmission Order Test i
Page 336 and 337: Low & reverse brake Brake band Auto
Page 338 and 339: Automatic Transmission SPECIAL SERV
Page 340 and 341: Automatic Transmission Tool number
Page 342 and 343: Propeller Shaft & Differential Carr
Page 364 and 365: Front Axle & Front Suspension DESCR
Page 366 and 367: 8. Install hub cap. WHEEL ALIGNMENT
Page 368 and 369: Front Axle & Front Suspension 1 Out
Page 370 and 371: Front Axle & Front Suspension a) In
Page 372 and 373: Front Axle & Front Suspension i REM
Page 374 and 375: Notes: a. When tightening gland pac
Page 376 and 377: Front Axle & Front Suspension INSPE
Page 378 and 379: Front Axle & Front Suspension Coil
Page 380 and 381: Front Axle & Front Suspension TROUB
Page 382 and 383: Front Axle & Front Suspension Condi
Page 384 and 385: Front Axle & Front Suspension No. T
Page 386 and 387: Rear Axle & Rear Suspension DESCRIP
Page 388 and 389: Rear Axle & Rear Suspension REAR AX
Page 390 and 391: Rear Axle & Rear Suspension REMOVAL
Page 392 and 393: Rear Axle & Rear Suspension 2. Jack
Page 394 and 395: 10. Remove link mounting rear brack
Page 396 and 397: Rear Axle & Rear Suspension Front d
Page 398 and 399: Rear Axle & Rear Suspension SPECIAL
Page 401 and 402: SECTION BR DATSUN 280Z MODEL S30 SE
Page 403 and 404: BRAKE PEDAL The brake pedal is inst
Page 405 and 406: BRAKE LINE The brake lines branched
Page 407 and 408: 1, Appearance of NP-valve for S30 s
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INSPECTION 1. fl?&> pad with carbon
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Brake System REPLACING BRAKE SHOE R
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Brake System 1. When assembling whe
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Brake System MASTER-VAC CONTENTS DE
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described under "Inspection" before
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Retainer Brake System 3. Before ins
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Brake System Tightening torque Unit
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Brake System Condition Probable cau
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Brake System SPECIAL SERVICE TOOLS
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Wheel and Tire WHEEL AND TIRE CONTE
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When dynamic balance is required, t
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M SECTION ST DATSUN 280Z MODEL S30
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impact. Thus, if the car should be
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Steering System 1 Steering wheel 2
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Steering System Note: Do not assemb
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Steering System Side rod inner ball
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Steering System Clearance 2 mm (0.0
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Steering System TIGHTENING TORQUE C
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Steering System 3. Instability of c
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Steering System Possible cause Corr
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ngine Control, Fuel & Exhaust Syste
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Engine Control, Fuel & Exhaust Syst
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T£t> *:n • SECTION BF •» DATS
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Body BF342A Fig. BF-2 Structure of
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Body Fig. BF-3 Underbody alignment
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Body BUMPER AND RADIATOR GRILLE CON
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Body effect]. See Figure BF-10. (5)
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Fig. BF-19 JF356A Adjusting hood at
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Body COWL TOP GRILLE AND FRONT FEND
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ADJUSTMENT TAIL GATE HINGE 1. The f
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REMOVAL AND INSTALLATION Left door
Page 479 and 480:
Inside door handle free play 1. Par
Page 481 and 482:
Body WINDSHIELD GLASS CONTENTS FRON
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Body TAIL GATE GLASS The instructio
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Body SEAT BELT CONTENTS DESCRIPTION
Page 487 and 488:
Body FLOOR CONSOLE REMOVAL AND INST
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Body BODY SEALING DESCRIPTION Seale
Page 491 and 492:
Page 493 and 494:
The main cable of each system is ge
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INSPECTION Inspect all electrical c
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To antenna motor To rear side marke
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Body Electrical System LIGHTING AND
Page 501 and 502:
CIRCUIT DIAGRAM OF LIGHTING SYSTEM
Page 503 and 504:
Body Electrical System Hazard warni
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Body Electrical System Clearance an
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Body Electrical System Meter illumi
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Body Electrical System Interior lam
Page 511 and 512:
Body Electrical System Map lamp sys
Page 513 and 514:
FRONT COMBINATION LAMP Body Electri
Page 515 and 516:
Body Electrical System LAMP BODY RE
Page 517 and 518:
COMBINATION SWITCH The combination
Page 519 and 520:
Body Electrical System \ 1 2 3 4 5
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Body Electrical System TROUBLE DIAG
Page 523 and 524:
Body Electrical System 1 2 3 4 5 6
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Body Electrical System Water temper
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^ Body Electrical System Brake warn
Page 529 and 530:
Bulb replacement Pull out socket, w
Page 531 and 532:
5. Pulling gauge out backward, disc
Page 533 and 534:
Body Electrical System Hand brake s
Page 535 and 536:
Body Electrical System Condition Fu
Page 537 and 538:
Body Electrical System Bl LEVEL AIR
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Body Electrical System 7. Remove tw
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Body Electrical System Heater cock
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Body Electrical System Heater cock
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Body Electrical System Heater _=_ J
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Body Electrical System HORN DESCRIP
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Body Electrical System Horn AT STAR
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I Body Electrical System ADJUSTMENT
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TROUBLE DIAGNOSES AND CORRECTIONS B
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Body Electrical System Windshield w
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Body Electrical System "High" posit
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CIGARETTE LIGHTER DESCRIPTION The c
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REPLACEMENT Clock 1. Remove four sc
Page 563 and 564:
Body Electrical System BE537 Defogg
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Body Electrical System i i- Ct < m
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Body Electrical System 3. Remove bo
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©*—® Js>J AT STARTER MOTOR 6 FU
Page 571 and 572:
Body Electrical System Warning buzz
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Body Electrical System KICKDOWN SYS
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Body Electrical System 13 •5, tt
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Body Electrical System c '2 •Sf I
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Body Electrical System STARTER INTE
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Body Electrical System TROUBLE DIAG
Page 583 and 584:
Body Electrical System SEAT SWITCH
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Body Electrical System SEAT BELT WA
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Inspection Remove two screws retain
Page 589 and 590:
Body Electrical System Assistant's
Page 591 and 592:
Body Electrical System Ignition swi
Page 593 and 594:
Body Electrical System Neutral swit
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Body Electrical System Engine revol
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Body Electrical System Emergency sw
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Body Electrical System EMISSION WAR
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Body Electrical System TROUBLE SHOO
Page 603:
Body Electrical System TROUBLE SHOO
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Air Conditioning DESCRIPTION CONTEN
Page 608 and 609:
Air Conditioning REFRIGERATION SYST
Page 610 and 611:
AIR FLOW AND VACUUM SYSTEM AIR FLOW
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Air Conditioning VENT (Ventilation)
Page 614 and 615:
Air Conditioning HEATER (FRESH) pos
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Air Conditioning DEF (Defrost) posi
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Air Conditioning OFF POSITION Ignit
Page 620 and 621:
Air Conditioning GENERAL SERVICE CO
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Air Conditioning r\ Low-pressure ga
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Air Conditioning DISCHARGING SYSTEM
Page 626 and 627:
When charging liquefied refrigerant
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(3) Piping • Flared section of hi
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If system has been exposed to atmos
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. condition^ Atr Tightening torque
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Air Conditioning FAST IDLE ACTUATOR
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Air Conditioning 11. In the reverse
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Air Conditioning AC282 Fig. AC-53 1
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Air Conditioning VACUUM HOSE DIAGRA
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CIRCUIT DIAGRAM FOR AIR CONDITIONER
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Noisy Insufficient cooling Blower d
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Air Conditioning Condition Probable
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BLOWER MOTOR DIAGNOSES Air Conditio
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Air Conditioning COMPRESSOR CLUTCH
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Air Conditioning AIR CONDITIONER OP
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j VACUUM SYSTEM DIAGNOSES Air Condi
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Air Conditioning VACUUM SYSTEM DIAG
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Air Conditioning VACUUM SYSTEM DIAG
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Air comes out of defroster nozzles.
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Air Conditioning HOW TO INSTALL AIR
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Air Conditioning III. Install air c
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Air Conditioning 5. Installation of
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Air Conditioning COMPRESSOR CONTENT
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1 COMPRESSOR CLUTCH The most likely
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INSTALLATION 1. Make sure that the
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INSPECTION 1. Do not reuse old gask
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Air Conditioning SERVICE DATA AND S
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Air Conditioning SPECIAL SERVICE TO
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Air Conditioning Tool number & tool
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I A
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Service Equipment SERVICE EQUIPMENT
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Service Equipment No. Tool number T
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1975 Datsun 280z FSM - Spooled up Racing

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