PowerFlex 750-Series AC Drives User Manual

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C-2 Application NotesExternal Brake Resistor!ATTENTION: The drive does not offer protection forexternally mounted brake resistors. A risk of fire exists ifexternal braking resistors are not protected. External resistorpackages must be self-protected from over temperature or acircuit equivalent to the one shown below must be supplied.Figure C.1 External Brake Resistor CircuitryThree-PhaseAC Input(Input Contactor) MR (L1)S (L2)T (L3)Power OffPower OnMMPower SourceDB Resistor ThermostatPowerFlex 750-Series User Manual – Publication 750-UM001C-EN-P – September 2009
Application Notes C-3Lifting/Torque ProvingThe TorqProve feature of PowerFlex 750-Series drives is intended forapplications where proper coordination between motor control and amechanical brake is required. Prior to releasing a mechanical brake, thedrive will check motor output phase continuity and verify proper motorcontrol (torque proving). The drive will also verify that the mechanicalbrake has control of the load prior to releasing drive control (brake proving).After the drive sets the brake, motor movement is monitored to ensure thebrakes ability to hold the load.!ATTENTION: Loss of control in suspended load applicationscan cause personal injury and/or equipment damage. Loads mustalways be controlled by the drive or a mechanical brake.Parameters 1100…1113 are designed for lifting/torque provingapplications. It is the responsibility of the engineer and/or enduser to configure drive parameters, test any lifting functionalityand meet safety requirements in accordance with all applicablecodes and standards.TorqProve can be operated with an encoder or encoderless. See “Attention”on page C-4 prior to the use of TorqProve with no encoder.TorqProve functionality with an encoder includes:• Torque Proving (includes flux up and last torque measurement)• Brake Proving• Brake Slip (feature slowly lowers load if brake slips/fails)• Float Capability (ability to hold full torque at zero speed)• Micro-Positioning• Fast Stop• Speed Deviation Fault, Output Phase Loss Fault, Encoder Loss Fault.Encoderless TorqProve functionality includes:• Torque Proving (includes flux up and last torque measurement)• Micro-Positioning• Fast Stop• Speed Deviation Fault, Output Phase Loss Fault.Important: Brake Slip detection and Float capability (ability to hold load atzero speed) are not available in encoderless TorqProve.PowerFlex 750-Series User Manual – Publication 750-UM001C-EN-P – September 2009
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PowerFlex 750-Series AC DrivesUser
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PrefaceOverviewThe purpose of this
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Overview P-3Manual Conventions •
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Overview P-5Product Safety!!!!ATTEN
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Chapter 1Installation/WiringChapter
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Installation/Wiring 1-3IP00, NEMA/U
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Installation/Wiring 1-5Opening the
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Installation/Wiring 1-7Mounting Con
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Installation/Wiring 1-9If any of th
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1-12 Installation/WiringTable 1.B R
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1-14 Installation/WiringSingle-Phas
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1-16 Installation/WiringFigure 1.9T
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1-18 Installation/WiringTerminal De
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1-20 Installation/WiringCommon Bus
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1-22 Installation/WiringUsing Input
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1-24 Installation/Wiring!!ATTENTION
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1-26 Installation/WiringPower Jumpe
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1-28 Installation/WiringI/O WiringI
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1-30 Installation/Wiring2. Lift the
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1-34 Installation/WiringHardware En
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1-36 Installation/WiringOption Modu
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1-40 Installation/WiringInput/Outpu
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1-42 Installation/WiringInput/Outpu
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1-44 Installation/WiringSafe Torque
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1-48 Installation/WiringControlNet
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1-54 Installation/WiringNotes:Power
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2-2 Start Up❏4. The remainder of
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2-6 Start UpPossible Settings Descr
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3-2 Programming and ParametersThe f
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3-4 Programming and ParametersFile
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4-4 TroubleshootingFault and Alarm
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4-6 TroubleshootingEventFault Confi
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4-8 TroubleshootingEventNo. Fault/A
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4-10 TroubleshootingEventFault Conf
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4-12 TroubleshootingI/O Faults and
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4-14 TroubleshootingUniversal Feedb
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4-20 TroubleshootingCommon Symptoms
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4-22 TroubleshootingTechnical Suppo
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A-2 Supplemental Drive InformationC
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A-4 Supplemental Drive InformationP
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A-6 Supplemental Drive InformationM
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A-8 Supplemental Drive InformationC
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A-10 Supplemental Drive Information
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B-2 Control Block DiagramsDiagram C
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B-4 Control Block DiagramsVF, SV Ov
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B-6 Control Block DiagramsSpeed Con
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B-8 Control Block DiagramsSpeed Con
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B-10 Control Block DiagramsSpeed Co
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G-16 Using DeviceLogixExample logic
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G-18 Using DeviceLogixFigure G.5 Fa
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G-20 Using DeviceLogixNotes:PowerFl
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H-2 Permanent Magnet MotorsNotes:Po
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Index-2FaultsDrive Fault Cross Refe
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Index-4UUnbalanced/Ungrounded Suppl
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