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Liquid Culture Systems for in vitro Plant Propagation

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Bioreactor design <strong>for</strong> propagation 47<br />

This construction was first described at the WG2 meet<strong>in</strong>g of COST 87 <strong>in</strong><br />

Aas (Hvoslef-Eide and Heyerdahl, 1992).<br />

The gasses cross the silicone tube walls at a rate given by the partial<br />

pressure difference across the wall, the net direction be<strong>in</strong>g from the high to<br />

the low partial pressure side (Luttmann et al., 1993). In addition to supply<strong>in</strong>g<br />

oxygen to the medium, the tubes there<strong>for</strong>e also remove gasses produced by<br />

the cells, e.g. carbon dioxide and ethylene, which have a higher partial<br />

pressure <strong>in</strong> the medium than at the air/gas tube <strong>in</strong>let.<br />

Measur<strong>in</strong>g the pressure, and then manipulat<strong>in</strong>g the mix<strong>in</strong>g ratio and flow<br />

rate of air and gas through the gas exchange tube controls the oxygen partial<br />

pressure of the medium. Besides obta<strong>in</strong><strong>in</strong>g a correct oxygen concentration<br />

accord<strong>in</strong>g to the set po<strong>in</strong>t, the controller must also ma<strong>in</strong>ta<strong>in</strong> a sufficient flow<br />

through the tubes to constantly remove gasses produced by the cells.<br />

A gas mixer designed <strong>for</strong> these bioreactors controls the flow rate of air<br />

and additional gases. The gas mixer is two <strong>in</strong>dependently controlled flow<br />

regulators, one <strong>for</strong> air and one <strong>for</strong> the enrichment gas. Each flow regulator<br />

consists of a solid-state gas flow sensor (Honeywell AWM 3100V), an<br />

analogue PI controller and a gas tub<strong>in</strong>g p<strong>in</strong>ch valve actuated by a bidirectional-controlled<br />

motor. An eccentric cam (disk) on the motor shaft,<br />

p<strong>in</strong>ches the gas tub<strong>in</strong>g more or less, thus effect<strong>in</strong>g the valve open<strong>in</strong>g and<br />

clos<strong>in</strong>g. The control computer sets the percent flow set po<strong>in</strong>t <strong>for</strong> this control<br />

loop, and the motors are actuated until the correct gas flow is achieved. The<br />

gases from the two flow controllers are then mixed <strong>in</strong> a tube prior to the<br />

bioreactor gas <strong>in</strong>let port.<br />

This method functions well <strong>for</strong> oxygen concentrations rang<strong>in</strong>g from 50-<br />

150% when the suspension has a medium amount of cells that use oxygen.<br />

For lower oxygen concentrations, or <strong>in</strong> cases where the cell number is so<br />

small that the cells do not use enough to keep the concentrations low, we<br />

have to use nitrogen <strong>in</strong> the gas mixture to be able to ma<strong>in</strong>ta<strong>in</strong> such low set<br />

po<strong>in</strong>ts. On the other hand, when the cell count is high and the suspension is<br />

thicken<strong>in</strong>g, it is impossible to keep high set po<strong>in</strong>ts even when supply<strong>in</strong>g pure<br />

oxygen. These limitations must be monitored closely dur<strong>in</strong>g the<br />

experiments.<br />

2.4 pH measurement and control<br />

We have used the pH electrodes (Ingold 405-DPAS-K8S/200<br />

comb<strong>in</strong>ation pH electrode and Mettler Toledo 405-DPAS-SC-K8S/200, pH<br />

0-12, 0-130 o C). There can be a considerable calibration drift <strong>in</strong> a pH<br />

electrode dur<strong>in</strong>g autoclav<strong>in</strong>g and <strong>in</strong> the course of an experiment (our<br />

unpublished results). The pH electrode is calibrated be<strong>for</strong>e each experiment<br />

by standard solutions at pH 4 and 7. The slope of the electrode calibration is

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