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Steel Designers Manual - TheBestFriend.org

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This material is copyright - all rights reserved. Reproduced under licence from The <strong>Steel</strong> Construction Institute on 12/2/2007<br />

To buy a hardcopy version of this document call 01344 872775 or go to http://shop.steelbiz.<strong>org</strong>/<br />

<strong>Steel</strong> <strong>Designers</strong>' <strong>Manual</strong> - 6th Edition (2003)<br />

reactions<br />

at the anode<br />

at the cathode<br />

combined<br />

Fe 2*<br />

further oxidation<br />

woter oir<br />

H20 02<br />

Fe —+ Fe2 + 2e<br />

02 + 2H20 + 4e 4(0H)<br />

Fe2 + 2(OH) Fe)OH)2<br />

(ferrous hydroxide)<br />

Fe)OH)2 —+ Fe2O3H20<br />

The corrosion process 1031<br />

(hydrated ferric oxide or rust)<br />

Fig. 35.1 Diagrammatic representation of the corrosion of steel<br />

metallic structure to the adjacent catholic sites on the surface, where they combine<br />

with oxygen and water to form hydroxyl ions. These react with the ferrous ions<br />

from the anode to produce ferrous hydroxide, which itself is further oxidized in air<br />

to produce hydrated ferric oxide: red rust (Fig. 35.1).<br />

The sum of these reactions is described by the following equation:<br />

4Fe + 3O2 + 2H2O = 2Fe2O3H2O<br />

(iron/steel) + (oxygen) + (water) = rust<br />

Two important points emerge:<br />

(1) For iron or steel to corrode it is necessary to have the simultaneous presence of<br />

water and oxygen; in the absence of either, corrosion does not occur.<br />

(2) All corrosion occurs at the anode; no corrosion occurs at the cathode.

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