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Steel Designers Manual - TheBestFriend.org

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This material is copyright - all rights reserved. Reproduced under licence from The <strong>Steel</strong> Construction Institute on 12/2/2007<br />

To buy a hardcopy version of this document call 01344 872775 or go to http://shop.steelbiz.<strong>org</strong>/<br />

<strong>Steel</strong> <strong>Designers</strong>' <strong>Manual</strong> - 6th Edition (2003)<br />

21.4 Types of shear connection<br />

The modern form of shear-connector is the welded headed stud ranging in diameter<br />

from 13 to 25 mm and from 65 to 125 mm in height. The most popular size is 19 mm<br />

diameter and 100 mm height before welding. When used with steel decking, studs<br />

are often welded through the decking using a hand tool connected via a control unit<br />

to a power generator. Each stud takes only a few seconds to weld in place. Alternatively,<br />

the studs can be welded directly to the steel beams in the factory and the<br />

decking butted up to or slotted over the studs.<br />

There are, however, some limitations to through-deck welding: the top flange of<br />

the beam must not be painted, the galvanized steel should be less than around<br />

1.25 mm thick, the deck should be clean and free of moisture, and there should be<br />

no gap between the underside of the decking and the top of the beam.The minimum<br />

flange thickness must not be less than the diameter of the stud divided by 2.5<br />

(typically, 19/2.5 = 7.6 mm). The power generator needs 415 V electrical supply, and<br />

the maximum cable length between the weld gun and the power control units should<br />

be limited to around 70 m to avoid loss of power. Currently, only 13, 16 or 19 mm<br />

diameter studs can be through-deck welded on site.<br />

Where precast concrete planks are used, the positions of the shear-connectors are<br />

usually such that they project through holes in the slab which are later filled with<br />

concrete. Alternatively, a gap is left between the ends of the units sitting on the top<br />

flange of the beam on to which the shear connectors are fixed. Reinforcement<br />

(usually in the form of looped bars) is provided around the shear-connectors.<br />

There is a range of other forms of welded shear-connector, but most lack practical<br />

applications. The ‘bar and hoop’ and ‘channel’ welded shear-connectors have<br />

been use in bridge construction. 5 Shot-fired shear-connectors may be used in smaller<br />

building projects where site power might be a problem. All shear-connectors should<br />

be capable of resisting uplift forces; hence the use of headed rather than plain studs.<br />

The number of shear-connectors placed along the beam is usually sufficient to<br />

develop the full flexural resistance of the member. However it is possible to reduce<br />

the number of shear-connectors in cases where the moment resistance exceeds the<br />

applied moment and the shear-connectors have adequate ductility (or deformation<br />

capacity). This is known as partial shear connection and is covered in section 21.7.4.<br />

21.5 Span conditions<br />

Span conditions 605<br />

In buildings, composite beams are usually designed to be simply-supported, mainly<br />

to simplify the design process, to reduce the complexity of the beam-to-column connections,<br />

and to minimize the amount of slab reinforcement and shear-connectors<br />

that are needed to develop continuity at the ultimate limit state.<br />

However, there are ways in which continuity can be readily introduced, in order<br />

to improve the stiffness of composite beams. Figure 21.5 shows how a typical connection<br />

detail at an internal column can be modified to develop continuity. The stub

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