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How To Rebuild Your Ford V-8 351C-351M-400-429-460.pdf - Index of

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The K-Line bronze valve-guide insert is<br />

installed in a similar manner as the castiron<br />

insert. The existing guide is reamed<br />

oversize and the thin-wall insert-approximately<br />

0.060-inch thick-is installed<br />

kith a special driver. Once in place, the<br />

excess material is trimmed <strong>of</strong>f. The guide<br />

is expanded and reamed to size using the<br />

original valve seat as a pilot to prevent<br />

tilting the valve guide. This should be<br />

done when reaming any type <strong>of</strong> guide.<br />

VALVE INSPECTION AND<br />

RECONDITIONING<br />

After getting your valve guides in<br />

shape, next on the list are the valves<br />

themselves. You should have already<br />

checked them for obvious damage such as<br />

burnt heads and excessively worn tips,<br />

particularly if your engine is the pre-'72<br />

<strong>429</strong> with rail rocker arms.<br />

Measure Valve-Stem Wear-3 51 C, 351 MI<br />

<strong>400</strong> and <strong>429</strong>1460 engines use valves with<br />

nominal 11132-inch stem diameters. More<br />

precisely, 351 C and <strong>351M</strong>1<strong>400</strong> valve-stem<br />

diameters are 0.3416-0.3423 inch for<br />

the intakes and 0.341 1-0.3418 inch for<br />

the exhausts. <strong>429</strong>1460 intake and exhaustvalve<br />

stems are the same diameter at<br />

0.3416-0.3423 inch. The reason for the<br />

smaller 351 C and 351 MI<strong>400</strong> exhaustvalve<br />

stem is to provide the proper hot<br />

stem-to-guide clearance as all valve guides<br />

are reamed to the same diameter.<br />

Use the preceding figures to check for<br />

stem wear, or you can compare the worn<br />

and unworn portion <strong>of</strong> each valve stem to<br />

determine exact wear. Maximum stem<br />

wear usually occurs at the tip end <strong>of</strong> a<br />

valve. This area is easily recognizable as<br />

the shlny portion <strong>of</strong> the valve stem.<br />

There's a sharp division between it and<br />

the unworn surface. Maximum valve<br />

opening is represented by the end <strong>of</strong> the<br />

shiny surface at the tip end. This is where<br />

a valve stops in its guide at its full-open<br />

position.<br />

You'll need a- 1-inch micrometer to<br />

check valve-stem wear. Measure the stem<br />

diameters immediately above and below<br />

the maximum-wear line, then subtract to<br />

determine wear.<br />

Now that you've come up with a figure<br />

for valve-stem wear, the question is<br />

how mu'ch is acceptable Again, this depends<br />

on the service you expect from<br />

your engine after the rebuild, if and how<br />

you reconditioned the valve guides and a<br />

myriad <strong>of</strong> other questions that makes<br />

arriving at an exact wear figure impossible.<br />

<strong>How</strong>ever, concentrating on desired<br />

service and the type <strong>of</strong> reconditioning<br />

you did on your guides, you should be<br />

able to answer this question.<br />

Measuring valve-stem wear by comparing valve stem's worn and unworn portion. You'll<br />

find them directly below and above the wear line on valve's tip-end. This valve was replaced<br />

because I decided 0.001 5 inch wear was too much for the additional mileage planned<br />

for the engine.<br />

Reconditionlllu ran.-. rwa. rllllu LII= tip square to Its stem-just enough to remove any<br />

signs <strong>of</strong> wear. Then chamfer tip to remove the sharp edge. Face isground to a 44' angle to<br />

create a positive seal with 45" seat in head.<br />

First, taking both ends <strong>of</strong> the spectrum,<br />

if valves with more than 0.002-inch<br />

wear are installed in guides with more<br />

than the 0.005-inch stem-clearance limit<br />

or in guides reconditioned by knurling,<br />

the time spent on head work to this point<br />

could've been saved by leaving the heads<br />

alone. Knurling is a Band-Aid fix rather<br />

than a true rebuilding method. It's like<br />

wrapping tape around a radiator hose to<br />

repair a leak instead <strong>of</strong> replacing the hose.<br />

The problem is not cured, it's just delayed.<br />

On the other hand, new valves or<br />

used ones with no more than 0.001-inch<br />

stem wear installed in guides reconditioned<br />

with bronze inserts should pro-<br />

vide better-than-original service.<br />

My suggestion is that you install valves<br />

with no more than 0.002-inch stem wear.<br />

Set this as your absolute minimum when<br />

deciding on which avenue to take when<br />

dealing with valve-stem and valve-guide<br />

wear. This should give you at least half<br />

the durability <strong>of</strong> new valves and guides.<br />

Reconditioning <strong>Your</strong> Valves-Assuming<br />

your valves checked OK, have them reconditioned.<br />

Grind their faces and tips.<br />

The face is the valve surface which contacts<br />

the cylinder-head valve seat. A perfect<br />

seal must be made to seal the combustion<br />

chamber from the intake and exhaust<br />

ports when the valve is held closed

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