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HYDROSTATIC PUMP (Cont’d) Parts Identification (Cont’d) 1 3 2 4 61 TOP OF PUMP Revised June 96 5 6 60 62 63 7 59 8 58 51 9 12 44 57 11 10 56 13 14 55 54 11 51 53 15 52 –3–32– 16 18 17 50 19 49 20 21 24 48 21 31 32 33 34 47 46 35 22 22 23 26 24 27 28 26 29 30 39 38 37 25 25 36 36 37 38 39 40 41 43 44 45 42 42 E–02011 853, 853H BICS Loader Service Manual
HYDROSTATIC PUMP (Cont’d) Parts Identification (Cont’d) Revised June 96 Ref. Description Ref. Description 1 O–RING 33 LOCKING NUT 2 SNAP RING 34 NUT 3 BEARING 35 RING 4 SNAP RING 36 PLUG 5 BOLT 37 O–RING 6 BOLT 38 SPRING 7 PIN 39 RELIEF VALVE 8 COVER 40 PLUG 9 GASKET 41 HOUSING 10 JOURNAL BEARING 42 O–RING 11 PIN 43 O–RING 12 SLEEVE 44 RING 13 PIN 45 BY–PASS VALVE 14 PIN 46 COVER 15 SWASH PLATE 47 NUT 16 ROTATING GROUP ASSY. 48 COVER 17 VALVE PLATE 49 STUD 18 PIN 50 NUT 19 SHAFT 51 PLUG 20 BEARING 52 ORIFICE 21 BOLT 53 SLEEVE 22 PLUG 54 O–RING 23 SERVO COVER 55 O–RING 24 GASKET 56 SPOOL 25 SEAL 57 O–RING 26 RING 58 SPRING 27 SERVO PISTON 59 BRACKET 28 BOLT 60 BOLT 29 GUIDE 61 NUT 30 SPRING 62 WASHER 31 STOP 63 HANDLE 32 GUIDE 853, 853H BICS Loader –3–33– Service Manual
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EQUIPPED WITH BOBCAT INTERLOCK CONT
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FOREWORD . . . . . . . . . . . . .
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17. Inspect the air cleaner for dam
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SAFETY INSTRUCTIONS Instructions ar
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SERIAL NUMBER LOCATIONS Always use
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All 853 & 853H Bobcat loaders are e
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PREVENTIVE MAINTENANCE Page Number
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SERVICE SCHEDULE Maintenance work m
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TRANSPORTING THE LOADER Procedure A
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LIFT ARM SUPPORT DEVICE Never work
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OPERATOR CAB (Cont’d) Lowering th
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AIR CLEANER SERVICE Replacing Filte
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FUEL SYSTEM Fuel Specifications Use
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ENGINE LUBRICATION SYSTEM Checking
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ENGINE COOLING SYSTEM Cleaning the
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USING A BOOSTER BATTERY (Jump Start
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HYDRAULIC/HYDROSTATIC SYSTEM (Cont
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SPARK ARRESTOR MUFFLER Cleaning Pro
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FINAL DRIVE TRANSMISSION (CHAINCASE
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LUBRICATING THE LOADER (Cont’d) P
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REMOTE START SWITCH (Cont’d) Proc
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HYDRAULIC SYSTEM Page Number BUCKET
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1 FLUID RESERVOIR: Cap . . . . 15.5
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HYDRAULIC/HYDROSTATIC SCHEMATIC 853
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HYDRAULIC SYSTEM TROUBLESHOOTING Ch
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LIFT CYLINDER(S) Checking the Lift
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TILT CYLINDER Checking the Tilt Cyl
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HYDRAULIC CYLINDER Lift Cylinder Id
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Assem
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HYDRAULIC CYLINDER (Cont’d) Assem
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MAIN RELIEF VALVE Checking the Main
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MAIN RELIEF VALVE (Cont’d) Remova
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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SELECT VALVE (G.E.M. Block) 853H Ch
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HYDRAULIC CONTROL VALVE (Cont’d)
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HYDRAULIC PUMP Checking the Output
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HYDRAULIC PUMP (Cont’d) Parts Ide
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HYDRAULIC PUMP (Cont’d) Disassemb
Page 99 and 100: HYDRAULIC PUMP (Cont’d) Assembly
Page 101 and 102: HYDRAULIC PUMP (Double Gear) 853H C
Page 103 and 104: HYDRAULIC PUMP (Double Gear) 853H (
Page 113 and 114: HYDRAULIC FLUID RESERVOIR Removal a
Page 115 and 116: HYDRAULIC FILTER HOUSING Removal an
Page 117 and 118: PEDAL INTERLOCK LINKAGE Removal and
Page 119 and 120: Revised June 96 HYDROSTATIC SYSTEM
Page 121 and 122: TROUBLESHOOTING Chart The following
Page 123 and 124: FRONT PANEL Removal and Installatio
Page 125 and 126: STEERING LEVERS Disassembly and Ass
Page 127 and 128: STEERING LEVERS (Cont’d) Pre-Adju
Page 129 and 130: STEERING LEVERS (Cont’d) Adjustin
Page 131 and 132: STEERING LEVERS (Cont’d) Adjustin
Page 133 and 134: HYDROSTATIC MOTOR Removal and Insta
Page 135 and 136: HYDROSTATIC MOTOR (Cont’d) Disass
Page 141 and 142: HYDROSTATIC MOTOR (Cont’d) Assemb
Page 143 and 144: HYDROSTATIC MOTOR (Cont’d) 853, 8
Page 145 and 146: HYDROSTATIC PUMP Removal and Instal
Page 147 and 148: HYDROSTATIC PUMP (Cont’d) Repleni
Page 149: HYDROSTATIC PUMP (Cont’d) Parts I
Page 153 and 154: HYDROSTATIC PUMP (Cont’d) Hydraul
Page 155 and 156: HYDROSTATIC PUMP (Cont’d) Charge
Page 157 and 158: HYDROSTATIC PUMP (Cont’d) Disasse
Page 165 and 166: HYDROSTATIC PUMP (Cont’d) Inspect
Page 167 and 168: HYDROSTATIC PUMP (Cont’d) Assembl
Page 177 and 178: HYDROSTATIC PUMP (Cont’d) Hydraul
Page 179 and 180: HYDROSTATIC PUMP (Cont’d) Hydrost
Page 181 and 182: DRIVE BELT Adjusting the Drive Belt
Page 183 and 184: DRIVE BELT TENSIONER PULLEY Removal
Page 185 and 186: DRIVE BELT TENSIONER PULLEY (Cont
Page 191 and 192: OIL COOLER Removal and Installation
Page 193 and 194: DRIVE SYSTEM Page Number AXLE SEAL
Page 195 and 196: DRIVE SYSTEM PARKING BRAKE PEDAL Re
Page 197 and 198: PARKING BRAKE DISC Removal and Inst
Page 199 and 200: FRONT CHAINCASE COVER Removal and I
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AXLE SEAL (Cont’d) Removal and In
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AXLE, BEARINGS AND SPROCKET (Cont
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AXLE, BEARING AND SPROCKET (Cont’
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REDUCTION GEARCASE (Cont’d) Remov
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Assem
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REDUCTION GEARCASE (Cont’d) Assem
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DRIVE CHAIN 853, 853H BICS Service
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MAIN FRAME Page Number BOB-TACH Bob
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MAIN FRAME SEAT BAR Removal and Ins
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SEAT BAR (Cont’d) Removal and Ins
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OPERATOR CAB GAS CYLINDER Removal a
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OPERATOR CAB Removal and Installati
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OPERATOR SEAT Removal and Installat
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BOB-TACH (Cont’d) Removal and Ins
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BOB-TACH (Cont’d) Bob-Tach Lever
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REAR GRILL Removal and Installation
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REAR DOOR (Cont’d) Hood Removal a
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FUEL TANK (Cont’d) Removal and In
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ELECTRICAL SYSTEM Page Number ALTER
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WIRE LEGEND NO.'s COLOR GAUGE PARTS
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WIRE LEGEND NO.'s COLOR GAUGE 12 Or
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ELECTRICAL SYSTEM TROUBLESHOOTING C
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BATTERY Removal and Installation Ba
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ALTERNATOR (Cont’d) Alternator Re
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ALTERNATOR (Cont’d) Disassembly a
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ALTERNATOR (Cont’d) Assembly Reve
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STARTER (Cont’d) Checking the Sta
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STARTER (Cont’d) Disassembly and
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STARTER (Cont’d) Cleaning and Ins
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FRONT LIGHTS Removal and Installati
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ENGINE SERVICE Page Number AIR CLEA
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ENGINE SERVICE TROUBLESHOOTING Char
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RADIATOR Removal and Installation O
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COOLANT RECOVERY TANK Removal and I
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AIR CLEANER HOUSING Removal and Ins
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BLOWER HOUSING/FAN GEARBOX (Cont’
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BLOWER FAN Removal and Installation
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FAN GEARBOX (Cont’d) Disassembly
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) 853, 853H BI
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FAN GEARBOX (Cont’d) Checking Bac
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ENGINE (Cont’d) Removal and Insta
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ENGINE (Cont’d) Engine Mount Repl
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BELT SHIELD Removal and Installatio
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GLOW PLUGS Removal and Installation
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Timi
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FUEL INJECTOR NOZZLES (Cont’d) Re
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CYLINDER HEAD Removal and Installat
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VALVES, VALVE SEAT AND GUIDE Remova
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VALVES, VALVE SEAT AND GUIDE (Cont
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PISTON AND CONNECTING ROD Removal R
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PISTON AND CONNECTING ROD (Cont’d
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PISTON AND CONNECTING ROD (Cont’d
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CYLINDER LINERS Checking the Cylind
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MAIN BEARINGS (Cont’d) Installati
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CRANKSHAFT Removal and Installation
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CRANKSHAFT GEAR Removal and Install
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TIMING GEARCASE COVER Removal and I
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IDLER GEAR AND HUB Removal Remove t
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FUEL INJECTION PUMP IDLER GEAR Remo
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TIMING GEARCASE 853, 853H BICS Serv
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CAMSHAFT (Cont’d) Camshaft Bearin
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OIL PAN Removal Remove the oil drai
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OIL PUMP (Cont’d) Checking (Cont
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WATER PUMP Removal and Installation
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WATER PUMP (Cont’d) Assembly (Con
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WATER JACKET TUBE Removal and Insta
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SYSTEMS ANALYSIS Page Number BICS S
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BOBCAT INTERLOCK CONTROL SYSTEM (BI
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BICS SYSTEM CONTROLLER (Cont’d) C
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SEAT BAR SENSOR (Cont’d) Seat Bar
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SEAT SENSOR (Cont’d) Seat Sensor
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LIFT LOCK BY-PASS VALVE Removal and
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TILT LOCK VALVE Removal and Install
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BOSS® DIAGNOSTIC TOOL Procedure Th
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SERVICE CODES (Cont’d) The follow
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TROUBLESHOOTING THE BOSS® & LCD DI
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BOSS® INSTRUMENT PANEL Removal and
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PWM MODULE (Cont’d) Description (
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PWM CONTROL HANDLE Handle Testing T
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SPECIFICATIONS Page Number DECIMAL
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LOADER SPECIFICATIONS LOADER DIMENS
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ENGINE SPECIFICATIONS All dimension
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ENGINE SPECIFICATIONS (Cont’d) Al
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TORQUE SPECIFICATIONS FOR LOADER Sp
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HYDRAULIC/HYDROSTATIC FLUID SPECIFI
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DECIMAL AND MILLIMETER EQUIVALENTS
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AFFECTING: Product BOBCAT LOADER Mo
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AFFECTING: Product BOBCAT LOADER Mo
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TAKE OUT PUT IN 853 BICS - OPERATOR
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