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HYDROSTATIC PUMP (Cont’d) Disassembly (Cont’d) ◊ Install a seal puller and remove the seal [A]. Remove the large snap ring at the bearing [B]. Remove the shaft and bearing assembly [C]. Remove the swashplate from the housing [D]. ◊ Front Pump ♦ Rear Pump Revised June 96 –3–42– A B C D CD–00094 CD–00088 CD–00089 CD–00072 853, 853H BICS Loader Service Manual
HYDROSTATIC PUMP (Cont’d) Disassembly (Cont’d) Remove the guide from the swashplate [A]. Using a snap ring pliers, remove the rotating group assembly [B]. To remove the valve plate, use an O–ring pick tool to lift the valve plate up. Remove the valve plate from the housing [C]. ♦ Remove the five bolts and bracket (Item 1) [D] from the end cap. ◊ Front Pump ♦ Rear Pump Revised June 96 A B C D 1 CD–00099 CD–00074 CD–00073 CD–00076 853, 853H BICS Loader –3–43– Service Manual
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EQUIPPED WITH BOBCAT INTERLOCK CONT
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FOREWORD . . . . . . . . . . . . .
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17. Inspect the air cleaner for dam
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SAFETY INSTRUCTIONS Instructions ar
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SERIAL NUMBER LOCATIONS Always use
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All 853 & 853H Bobcat loaders are e
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PREVENTIVE MAINTENANCE Page Number
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SERVICE SCHEDULE Maintenance work m
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TRANSPORTING THE LOADER Procedure A
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LIFT ARM SUPPORT DEVICE Never work
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OPERATOR CAB (Cont’d) Lowering th
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AIR CLEANER SERVICE Replacing Filte
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FUEL SYSTEM Fuel Specifications Use
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ENGINE LUBRICATION SYSTEM Checking
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ENGINE COOLING SYSTEM Cleaning the
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USING A BOOSTER BATTERY (Jump Start
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HYDRAULIC/HYDROSTATIC SYSTEM (Cont
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SPARK ARRESTOR MUFFLER Cleaning Pro
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FINAL DRIVE TRANSMISSION (CHAINCASE
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LUBRICATING THE LOADER (Cont’d) P
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REMOTE START SWITCH (Cont’d) Proc
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HYDRAULIC SYSTEM Page Number BUCKET
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1 FLUID RESERVOIR: Cap . . . . 15.5
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HYDRAULIC/HYDROSTATIC SCHEMATIC 853
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HYDRAULIC SYSTEM TROUBLESHOOTING Ch
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LIFT CYLINDER(S) Checking the Lift
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TILT CYLINDER Checking the Tilt Cyl
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HYDRAULIC CYLINDER Lift Cylinder Id
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Assem
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HYDRAULIC CYLINDER (Cont’d) Assem
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MAIN RELIEF VALVE Checking the Main
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MAIN RELIEF VALVE (Cont’d) Remova
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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SELECT VALVE (G.E.M. Block) 853H Ch
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HYDRAULIC CONTROL VALVE (Cont’d)
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HYDRAULIC PUMP Checking the Output
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HYDRAULIC PUMP (Cont’d) Parts Ide
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HYDRAULIC PUMP (Cont’d) Disassemb
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HYDRAULIC PUMP (Cont’d) Assembly
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HYDRAULIC PUMP (Double Gear) 853H C
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HYDRAULIC PUMP (Double Gear) 853H (
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Page 109 and 110: HYDRAULIC PUMP (Double Gear) 853H (
Page 111 and 112: HYDRAULIC PUMP (Double Gear) 853H (
Page 113 and 114: HYDRAULIC FLUID RESERVOIR Removal a
Page 115 and 116: HYDRAULIC FILTER HOUSING Removal an
Page 117 and 118: PEDAL INTERLOCK LINKAGE Removal and
Page 119 and 120: Revised June 96 HYDROSTATIC SYSTEM
Page 121 and 122: TROUBLESHOOTING Chart The following
Page 123 and 124: FRONT PANEL Removal and Installatio
Page 125 and 126: STEERING LEVERS Disassembly and Ass
Page 127 and 128: STEERING LEVERS (Cont’d) Pre-Adju
Page 129 and 130: STEERING LEVERS (Cont’d) Adjustin
Page 131 and 132: STEERING LEVERS (Cont’d) Adjustin
Page 133 and 134: HYDROSTATIC MOTOR Removal and Insta
Page 135 and 136: HYDROSTATIC MOTOR (Cont’d) Disass
Page 141 and 142: HYDROSTATIC MOTOR (Cont’d) Assemb
Page 143 and 144: HYDROSTATIC MOTOR (Cont’d) 853, 8
Page 145 and 146: HYDROSTATIC PUMP Removal and Instal
Page 147 and 148: HYDROSTATIC PUMP (Cont’d) Repleni
Page 149 and 150: HYDROSTATIC PUMP (Cont’d) Parts I
Page 151 and 152: HYDROSTATIC PUMP (Cont’d) Parts I
Page 153 and 154: HYDROSTATIC PUMP (Cont’d) Hydraul
Page 155 and 156: HYDROSTATIC PUMP (Cont’d) Charge
Page 157 and 158: HYDROSTATIC PUMP (Cont’d) Disasse
Page 159: HYDROSTATIC PUMP (Cont’d) Disasse
Page 163 and 164: HYDROSTATIC PUMP (Cont’d) Disasse
Page 165 and 166: HYDROSTATIC PUMP (Cont’d) Inspect
Page 167 and 168: HYDROSTATIC PUMP (Cont’d) Assembl
Page 177 and 178: HYDROSTATIC PUMP (Cont’d) Hydraul
Page 179 and 180: HYDROSTATIC PUMP (Cont’d) Hydrost
Page 181 and 182: DRIVE BELT Adjusting the Drive Belt
Page 183 and 184: DRIVE BELT TENSIONER PULLEY Removal
Page 185 and 186: DRIVE BELT TENSIONER PULLEY (Cont
Page 191 and 192: OIL COOLER Removal and Installation
Page 193 and 194: DRIVE SYSTEM Page Number AXLE SEAL
Page 195 and 196: DRIVE SYSTEM PARKING BRAKE PEDAL Re
Page 197 and 198: PARKING BRAKE DISC Removal and Inst
Page 199 and 200: FRONT CHAINCASE COVER Removal and I
Page 201 and 202: AXLE SEAL (Cont’d) Removal and In
Page 203 and 204: AXLE, BEARINGS AND SPROCKET (Cont
Page 205 and 206: AXLE, BEARING AND SPROCKET (Cont’
Page 207 and 208: REDUCTION GEARCASE (Cont’d) Remov
Page 209 and 210: REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Assem
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REDUCTION GEARCASE (Cont’d) Assem
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DRIVE CHAIN 853, 853H BICS Service
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MAIN FRAME Page Number BOB-TACH Bob
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MAIN FRAME SEAT BAR Removal and Ins
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SEAT BAR (Cont’d) Removal and Ins
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OPERATOR CAB GAS CYLINDER Removal a
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OPERATOR CAB Removal and Installati
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OPERATOR SEAT Removal and Installat
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BOB-TACH (Cont’d) Removal and Ins
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BOB-TACH (Cont’d) Bob-Tach Lever
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REAR GRILL Removal and Installation
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REAR DOOR (Cont’d) Hood Removal a
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FUEL TANK (Cont’d) Removal and In
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ELECTRICAL SYSTEM Page Number ALTER
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WIRE LEGEND NO.'s COLOR GAUGE PARTS
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WIRE LEGEND NO.'s COLOR GAUGE 12 Or
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ELECTRICAL SYSTEM TROUBLESHOOTING C
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BATTERY Removal and Installation Ba
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ALTERNATOR (Cont’d) Alternator Re
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ALTERNATOR (Cont’d) Disassembly a
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ALTERNATOR (Cont’d) Assembly Reve
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STARTER (Cont’d) Checking the Sta
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STARTER (Cont’d) Disassembly and
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STARTER (Cont’d) Cleaning and Ins
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FRONT LIGHTS Removal and Installati
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ENGINE SERVICE Page Number AIR CLEA
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ENGINE SERVICE TROUBLESHOOTING Char
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RADIATOR Removal and Installation O
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COOLANT RECOVERY TANK Removal and I
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AIR CLEANER HOUSING Removal and Ins
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BLOWER HOUSING/FAN GEARBOX (Cont’
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BLOWER FAN Removal and Installation
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FAN GEARBOX (Cont’d) Disassembly
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) 853, 853H BI
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FAN GEARBOX (Cont’d) Checking Bac
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ENGINE (Cont’d) Removal and Insta
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ENGINE (Cont’d) Engine Mount Repl
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BELT SHIELD Removal and Installatio
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GLOW PLUGS Removal and Installation
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Timi
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FUEL INJECTOR NOZZLES (Cont’d) Re
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CYLINDER HEAD Removal and Installat
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VALVES, VALVE SEAT AND GUIDE Remova
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VALVES, VALVE SEAT AND GUIDE (Cont
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PISTON AND CONNECTING ROD Removal R
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PISTON AND CONNECTING ROD (Cont’d
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PISTON AND CONNECTING ROD (Cont’d
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CYLINDER LINERS Checking the Cylind
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MAIN BEARINGS (Cont’d) Installati
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CRANKSHAFT Removal and Installation
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CRANKSHAFT GEAR Removal and Install
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TIMING GEARCASE COVER Removal and I
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IDLER GEAR AND HUB Removal Remove t
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FUEL INJECTION PUMP IDLER GEAR Remo
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TIMING GEARCASE 853, 853H BICS Serv
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CAMSHAFT (Cont’d) Camshaft Bearin
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OIL PAN Removal Remove the oil drai
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OIL PUMP (Cont’d) Checking (Cont
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WATER PUMP Removal and Installation
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WATER PUMP (Cont’d) Assembly (Con
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WATER JACKET TUBE Removal and Insta
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SYSTEMS ANALYSIS Page Number BICS S
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BOBCAT INTERLOCK CONTROL SYSTEM (BI
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BICS SYSTEM CONTROLLER (Cont’d) C
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SEAT BAR SENSOR (Cont’d) Seat Bar
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SEAT SENSOR (Cont’d) Seat Sensor
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LIFT LOCK BY-PASS VALVE Removal and
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TILT LOCK VALVE Removal and Install
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BOSS® DIAGNOSTIC TOOL Procedure Th
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SERVICE CODES (Cont’d) The follow
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TROUBLESHOOTING THE BOSS® & LCD DI
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BOSS® INSTRUMENT PANEL Removal and
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PWM MODULE (Cont’d) Description (
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PWM CONTROL HANDLE Handle Testing T
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SPECIFICATIONS Page Number DECIMAL
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LOADER SPECIFICATIONS LOADER DIMENS
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ENGINE SPECIFICATIONS All dimension
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ENGINE SPECIFICATIONS (Cont’d) Al
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TORQUE SPECIFICATIONS FOR LOADER Sp
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HYDRAULIC/HYDROSTATIC FLUID SPECIFI
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DECIMAL AND MILLIMETER EQUIVALENTS
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AFFECTING: Product BOBCAT LOADER Mo
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AFFECTING: Product BOBCAT LOADER Mo
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TAKE OUT PUT IN 853 BICS - OPERATOR
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