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TRACTION LOCK<br />

Removal and Installation<br />

AVOID INJURY OR DEATH<br />

Do not modify the electrical wiring connected<br />

to the traction lock solenoid or any part of the<br />

traction lock system. The traction lock<br />

provi<strong>de</strong>s the locking function of the parking<br />

brake. Service work on the traction lock system<br />

should only be performed by a qualified<br />

technician. Use only genuine Melroe parts if<br />

repair is necessary.<br />

W–2165–0195<br />

Raise the loa<strong>de</strong>r operator cab. (See Page 1–1.)<br />

Remove the Do Not Modify sta–strap (P/N 6665527) from<br />

the electric solenoid connector (Item 1) [A].<br />

Installation: Install a new Do Not Modify sta–strap (P/N<br />

6665527) on the electric solenoid connector.<br />

Remove the two mounting bolts (Item 2) [A] from the<br />

electric solenoid mounting bracket.<br />

Installation: Tighten the mounting bolts to 25–28 ft.–lbs.<br />

(34–38 Nm) torque. Be sure the solenoid mounting<br />

bracket is installed in the same position. The solenoid<br />

mounting surface has a slight angle which tips the top of<br />

the solenoid toward the rear of the loa<strong>de</strong>r when installed<br />

correctly.<br />

Remove the electric solenoid and bracket assembly from<br />

the chaincase cover [B].<br />

Remove and inspect the compression spring (Item 1) [B]<br />

for wear or damage. Replace if necessary. The spring<br />

may also stay with the shaft when the electric solenoid<br />

and bracket are removed from the chaincase.<br />

Installation: Install the compression spring (Item 1) [B]<br />

on the collar located on the electric solenoid.<br />

Remove the traction lock assembly (Item 1) [C] from the<br />

chaincase.<br />

Remove the shaft mounting bolt (Item 1) [D], washer and<br />

spring from the assembly shaft (Item 2) [D]. Remove the<br />

wedge (Item 3) [D] and inspect all parts for damage or<br />

wear. Replace if necessary.<br />

Installation: Thoroughly clean and dry the shaft<br />

mounting bolt (Item 1) [D], the shaft (Item 2) [D] and<br />

wedge (Item 3) [D]. Use LOCTITE 242 when assembling<br />

these parts to the traction lock assembly.<br />

Failure to use LOCTITE may allow the traction<br />

lock assembly to loosen up which can cause<br />

damage to the traction lock system.<br />

–8–16–<br />

A<br />

B<br />

C<br />

D<br />

1<br />

3<br />

1<br />

2<br />

1<br />

2<br />

1<br />

P–04769<br />

P–04773<br />

P–04776<br />

P–04854<br />

853, 853H BICS Loa<strong>de</strong>r<br />

Service Manual

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