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HYDRAULIC CYLINDER (Cont’d) Assembly (Cont’d) Install the seal on the piston [A]. Use a ring compressor to compress the seal to the correct size [B]. Leave the piston in the ring compressor for three minutes. Install the oil seal on the rod seal tool [C]. NOTE: The O–ring side of the oil seal goes toward the inside of the cylinder. Install the oil seal in the head [D]. –2–14– A B C D B–12813 B–12811 B–03702 B–03671 853, 853H BICS Loader Service Manual
HYDRAULIC CYLINDER (Cont’d) Assembly (Cont’d) Install the wiper seal with the lip toward the outside of the head [A]. Install the backup washer on the head [B] & [C]. Install the O–ring next to the backup ring [D]. A B C D B–03682 B–07008 B–07200 B–07007 853, 853H BICS Loader –2–15– Service Manual
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EQUIPPED WITH BOBCAT INTERLOCK CONT
Page 5 and 6:
FOREWORD . . . . . . . . . . . . .
Page 7 and 8:
17. Inspect the air cleaner for dam
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SAFETY INSTRUCTIONS Instructions ar
Page 11 and 12: SERIAL NUMBER LOCATIONS Always use
Page 13 and 14: All 853 & 853H Bobcat loaders are e
Page 15 and 16: PREVENTIVE MAINTENANCE Page Number
Page 17 and 18: SERVICE SCHEDULE Maintenance work m
Page 19 and 20: TRANSPORTING THE LOADER Procedure A
Page 21 and 22: LIFT ARM SUPPORT DEVICE Never work
Page 23 and 24: OPERATOR CAB (Cont’d) Lowering th
Page 25 and 26: AIR CLEANER SERVICE Replacing Filte
Page 27 and 28: FUEL SYSTEM Fuel Specifications Use
Page 29 and 30: ENGINE LUBRICATION SYSTEM Checking
Page 31 and 32: ENGINE COOLING SYSTEM Cleaning the
Page 33 and 34: USING A BOOSTER BATTERY (Jump Start
Page 35 and 36: HYDRAULIC/HYDROSTATIC SYSTEM (Cont
Page 37 and 38: SPARK ARRESTOR MUFFLER Cleaning Pro
Page 39 and 40: FINAL DRIVE TRANSMISSION (CHAINCASE
Page 41 and 42: LUBRICATING THE LOADER (Cont’d) P
Page 43 and 44: REMOTE START SWITCH (Cont’d) Proc
Page 45 and 46: HYDRAULIC SYSTEM Page Number BUCKET
Page 47 and 48: 1 FLUID RESERVOIR: Cap . . . . 15.5
Page 49 and 50: HYDRAULIC/HYDROSTATIC SCHEMATIC 853
Page 51 and 52: HYDRAULIC SYSTEM TROUBLESHOOTING Ch
Page 53 and 54: LIFT CYLINDER(S) Checking the Lift
Page 55 and 56: TILT CYLINDER Checking the Tilt Cyl
Page 57 and 58: HYDRAULIC CYLINDER Lift Cylinder Id
Page 59 and 60: HYDRAULIC CYLINDER (Cont’d) Disas
Page 61: HYDRAULIC CYLINDER (Cont’d) Disas
Page 65 and 66: HYDRAULIC CYLINDER (Cont’d) Assem
Page 67 and 68: MAIN RELIEF VALVE Checking the Main
Page 69 and 70: MAIN RELIEF VALVE (Cont’d) Remova
Page 71 and 72: DUAL PRESSURE MAIN RELIEF VALVE - 8
Page 73 and 74: DUAL PRESSURE MAIN RELIEF VALVE - 8
Page 75 and 76: SELECT VALVE (G.E.M. Block) 853H Ch
Page 77 and 78: HYDRAULIC CONTROL VALVE (Cont’d)
Page 93 and 94: HYDRAULIC PUMP Checking the Output
Page 95 and 96: HYDRAULIC PUMP (Cont’d) Parts Ide
Page 97 and 98: HYDRAULIC PUMP (Cont’d) Disassemb
Page 99 and 100: HYDRAULIC PUMP (Cont’d) Assembly
Page 101 and 102: HYDRAULIC PUMP (Double Gear) 853H C
Page 103 and 104: HYDRAULIC PUMP (Double Gear) 853H (
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HYDRAULIC FLUID RESERVOIR Removal a
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HYDRAULIC FILTER HOUSING Removal an
Page 117 and 118:
PEDAL INTERLOCK LINKAGE Removal and
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Revised June 96 HYDROSTATIC SYSTEM
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TROUBLESHOOTING Chart The following
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FRONT PANEL Removal and Installatio
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STEERING LEVERS Disassembly and Ass
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STEERING LEVERS (Cont’d) Pre-Adju
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STEERING LEVERS (Cont’d) Adjustin
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STEERING LEVERS (Cont’d) Adjustin
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HYDROSTATIC MOTOR Removal and Insta
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HYDROSTATIC MOTOR (Cont’d) Disass
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HYDROSTATIC MOTOR (Cont’d) Assemb
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HYDROSTATIC MOTOR (Cont’d) 853, 8
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HYDROSTATIC PUMP Removal and Instal
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HYDROSTATIC PUMP (Cont’d) Repleni
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Charge
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HYDROSTATIC PUMP (Cont’d) Disasse
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Page 163 and 164:
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HYDROSTATIC PUMP (Cont’d) Inspect
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HYDROSTATIC PUMP (Cont’d) Assembl
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Page 175 and 176:
Page 177 and 178:
HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Hydrost
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DRIVE BELT Adjusting the Drive Belt
Page 183 and 184:
DRIVE BELT TENSIONER PULLEY Removal
Page 185 and 186:
DRIVE BELT TENSIONER PULLEY (Cont
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Page 189 and 190:
Page 191 and 192:
OIL COOLER Removal and Installation
Page 193 and 194:
DRIVE SYSTEM Page Number AXLE SEAL
Page 195 and 196:
DRIVE SYSTEM PARKING BRAKE PEDAL Re
Page 197 and 198:
PARKING BRAKE DISC Removal and Inst
Page 199 and 200:
FRONT CHAINCASE COVER Removal and I
Page 201 and 202:
AXLE SEAL (Cont’d) Removal and In
Page 203 and 204:
AXLE, BEARINGS AND SPROCKET (Cont
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AXLE, BEARING AND SPROCKET (Cont’
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REDUCTION GEARCASE (Cont’d) Remov
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Assem
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REDUCTION GEARCASE (Cont’d) Assem
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DRIVE CHAIN 853, 853H BICS Service
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MAIN FRAME Page Number BOB-TACH Bob
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MAIN FRAME SEAT BAR Removal and Ins
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SEAT BAR (Cont’d) Removal and Ins
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OPERATOR CAB GAS CYLINDER Removal a
Page 227 and 228:
OPERATOR CAB Removal and Installati
Page 229 and 230:
OPERATOR SEAT Removal and Installat
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BOB-TACH (Cont’d) Removal and Ins
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BOB-TACH (Cont’d) Bob-Tach Lever
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REAR GRILL Removal and Installation
Page 237 and 238:
REAR DOOR (Cont’d) Hood Removal a
Page 239 and 240:
FUEL TANK (Cont’d) Removal and In
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ELECTRICAL SYSTEM Page Number ALTER
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WIRE LEGEND NO.'s COLOR GAUGE PARTS
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WIRE LEGEND NO.'s COLOR GAUGE 12 Or
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ELECTRICAL SYSTEM TROUBLESHOOTING C
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BATTERY Removal and Installation Ba
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ALTERNATOR (Cont’d) Alternator Re
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ALTERNATOR (Cont’d) Disassembly a
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ALTERNATOR (Cont’d) Assembly Reve
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STARTER (Cont’d) Checking the Sta
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STARTER (Cont’d) Disassembly and
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STARTER (Cont’d) Cleaning and Ins
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FRONT LIGHTS Removal and Installati
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ENGINE SERVICE Page Number AIR CLEA
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ENGINE SERVICE TROUBLESHOOTING Char
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RADIATOR Removal and Installation O
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COOLANT RECOVERY TANK Removal and I
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AIR CLEANER HOUSING Removal and Ins
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BLOWER HOUSING/FAN GEARBOX (Cont’
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BLOWER FAN Removal and Installation
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FAN GEARBOX (Cont’d) Disassembly
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) 853, 853H BI
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FAN GEARBOX (Cont’d) Checking Bac
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ENGINE (Cont’d) Removal and Insta
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ENGINE (Cont’d) Engine Mount Repl
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BELT SHIELD Removal and Installatio
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GLOW PLUGS Removal and Installation
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Timi
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FUEL INJECTOR NOZZLES (Cont’d) Re
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CYLINDER HEAD Removal and Installat
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VALVES, VALVE SEAT AND GUIDE Remova
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VALVES, VALVE SEAT AND GUIDE (Cont
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PISTON AND CONNECTING ROD Removal R
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PISTON AND CONNECTING ROD (Cont’d
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PISTON AND CONNECTING ROD (Cont’d
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CYLINDER LINERS Checking the Cylind
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MAIN BEARINGS (Cont’d) Installati
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CRANKSHAFT Removal and Installation
Page 362 and 363:
CRANKSHAFT GEAR Removal and Install
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TIMING GEARCASE COVER Removal and I
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IDLER GEAR AND HUB Removal Remove t
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FUEL INJECTION PUMP IDLER GEAR Remo
Page 370 and 371:
TIMING GEARCASE 853, 853H BICS Serv
Page 372 and 373:
CAMSHAFT (Cont’d) Camshaft Bearin
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OIL PAN Removal Remove the oil drai
Page 376 and 377:
OIL PUMP (Cont’d) Checking (Cont
Page 378 and 379:
WATER PUMP Removal and Installation
Page 380 and 381:
WATER PUMP (Cont’d) Assembly (Con
Page 382 and 383:
WATER JACKET TUBE Removal and Insta
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SYSTEMS ANALYSIS Page Number BICS S
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BOBCAT INTERLOCK CONTROL SYSTEM (BI
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Page 390 and 391:
Page 392 and 393:
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BICS SYSTEM CONTROLLER (Cont’d) C
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SEAT BAR SENSOR (Cont’d) Seat Bar
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SEAT SENSOR (Cont’d) Seat Sensor
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LIFT LOCK BY-PASS VALVE Removal and
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TILT LOCK VALVE Removal and Install
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BOSS® DIAGNOSTIC TOOL Procedure Th
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SERVICE CODES (Cont’d) The follow
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TROUBLESHOOTING THE BOSS® & LCD DI
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BOSS® INSTRUMENT PANEL Removal and
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PWM MODULE (Cont’d) Description (
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PWM CONTROL HANDLE Handle Testing T
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SPECIFICATIONS Page Number DECIMAL
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LOADER SPECIFICATIONS LOADER DIMENS
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ENGINE SPECIFICATIONS All dimension
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ENGINE SPECIFICATIONS (Cont’d) Al
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TORQUE SPECIFICATIONS FOR LOADER Sp
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HYDRAULIC/HYDROSTATIC FLUID SPECIFI
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DECIMAL AND MILLIMETER EQUIVALENTS
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AFFECTING: Product BOBCAT LOADER Mo
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AFFECTING: Product BOBCAT LOADER Mo
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TAKE OUT PUT IN 853 BICS - OPERATOR
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