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WATER PUMP (Cont’d) Assembly (Cont’d) After installation, check that the rear face of the impeller has the correct height [A]. Height – 0.98 inch (25 mm) Check the distance between the pulley hub and pump body [B]. Distance – 3.12–3.14 inch (79,2–79,8 mm) A B 0.98 inch (25 mm) B–08433 3.12–3.14 inch (79,2–79,8 mm) B–08434 853, 853H BICS Loa<strong>de</strong>r –7–85– Service Manual
THERMOSTAT Removal and Installation Remove the bolts from the thermostat housing [A]. Installation: Tighten the bolts to 10–17 ft.–lbs. (14–23 Nm) torque. Remove the thermostat. Checking the Thermostat Check the thermostat opening temperature [B]. Standard – 176–183°F (80–84°C) Check the thermostat valve lift. Standard – Approximately 0.3 inch (8 mm) @ 203°F (95°C) If the thermostat housing assembly is removed, tighten the bolts to 10–17 ft.–lbs. (14–34 Nm) torque [C]. –7–86– A B C B–08954 B–08435 B–08419 853, 853H BICS Loa<strong>de</strong>r Service Manual
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EQUIPPED WITH BOBCAT INTERLOCK CONT
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FOREWORD . . . . . . . . . . . . .
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17. Inspect the air cleaner for dam
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SAFETY INSTRUCTIONS Instructions ar
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SERIAL NUMBER LOCATIONS Always use
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All 853 & 853H Bobcat loaders are e
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PREVENTIVE MAINTENANCE Page Number
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SERVICE SCHEDULE Maintenance work m
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TRANSPORTING THE LOADER Procedure A
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LIFT ARM SUPPORT DEVICE Never work
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OPERATOR CAB (Cont’d) Lowering th
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AIR CLEANER SERVICE Replacing Filte
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FUEL SYSTEM Fuel Specifications Use
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ENGINE LUBRICATION SYSTEM Checking
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ENGINE COOLING SYSTEM Cleaning the
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USING A BOOSTER BATTERY (Jump Start
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HYDRAULIC/HYDROSTATIC SYSTEM (Cont
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SPARK ARRESTOR MUFFLER Cleaning Pro
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FINAL DRIVE TRANSMISSION (CHAINCASE
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LUBRICATING THE LOADER (Cont’d) P
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REMOTE START SWITCH (Cont’d) Proc
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HYDRAULIC SYSTEM Page Number BUCKET
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1 FLUID RESERVOIR: Cap . . . . 15.5
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HYDRAULIC/HYDROSTATIC SCHEMATIC 853
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HYDRAULIC SYSTEM TROUBLESHOOTING Ch
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LIFT CYLINDER(S) Checking the Lift
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TILT CYLINDER Checking the Tilt Cyl
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HYDRAULIC CYLINDER Lift Cylinder Id
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Assem
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HYDRAULIC CYLINDER (Cont’d) Assem
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MAIN RELIEF VALVE Checking the Main
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MAIN RELIEF VALVE (Cont’d) Remova
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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SELECT VALVE (G.E.M. Block) 853H Ch
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HYDRAULIC CONTROL VALVE (Cont’d)
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HYDRAULIC PUMP Checking the Output
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HYDRAULIC PUMP (Cont’d) Parts Ide
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HYDRAULIC PUMP (Cont’d) Disassemb
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HYDRAULIC PUMP (Cont’d) Assembly
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HYDRAULIC PUMP (Double Gear) 853H C
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HYDRAULIC PUMP (Double Gear) 853H (
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HYDRAULIC FLUID RESERVOIR Removal a
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HYDRAULIC FILTER HOUSING Removal an
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PEDAL INTERLOCK LINKAGE Removal and
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Revised June 96 HYDROSTATIC SYSTEM
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TROUBLESHOOTING Chart The following
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FRONT PANEL Removal and Installatio
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STEERING LEVERS Disassembly and Ass
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STEERING LEVERS (Cont’d) Pre-Adju
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STEERING LEVERS (Cont’d) Adjustin
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STEERING LEVERS (Cont’d) Adjustin
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HYDROSTATIC MOTOR Removal and Insta
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HYDROSTATIC MOTOR (Cont’d) Disass
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HYDROSTATIC MOTOR (Cont’d) Assemb
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HYDROSTATIC MOTOR (Cont’d) 853, 8
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HYDROSTATIC PUMP Removal and Instal
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HYDROSTATIC PUMP (Cont’d) Repleni
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Charge
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HYDROSTATIC PUMP (Cont’d) Disasse
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HYDROSTATIC PUMP (Cont’d) Inspect
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HYDROSTATIC PUMP (Cont’d) Assembl
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HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Hydrost
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DRIVE BELT Adjusting the Drive Belt
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DRIVE BELT TENSIONER PULLEY Removal
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DRIVE BELT TENSIONER PULLEY (Cont
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OIL COOLER Removal and Installation
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DRIVE SYSTEM Page Number AXLE SEAL
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DRIVE SYSTEM PARKING BRAKE PEDAL Re
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PARKING BRAKE DISC Removal and Inst
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FRONT CHAINCASE COVER Removal and I
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AXLE SEAL (Cont’d) Removal and In
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AXLE, BEARINGS AND SPROCKET (Cont
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AXLE, BEARING AND SPROCKET (Cont’
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REDUCTION GEARCASE (Cont’d) Remov
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Assem
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REDUCTION GEARCASE (Cont’d) Assem
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DRIVE CHAIN 853, 853H BICS Service
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MAIN FRAME Page Number BOB-TACH Bob
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MAIN FRAME SEAT BAR Removal and Ins
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SEAT BAR (Cont’d) Removal and Ins
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OPERATOR CAB GAS CYLINDER Removal a
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OPERATOR CAB Removal and Installati
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OPERATOR SEAT Removal and Installat
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BOB-TACH (Cont’d) Removal and Ins
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BOB-TACH (Cont’d) Bob-Tach Lever
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REAR GRILL Removal and Installation
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REAR DOOR (Cont’d) Hood Removal a
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FUEL TANK (Cont’d) Removal and In
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ELECTRICAL SYSTEM Page Number ALTER
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WIRE LEGEND NO.'s COLOR GAUGE PARTS
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WIRE LEGEND NO.'s COLOR GAUGE 12 Or
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ELECTRICAL SYSTEM TROUBLESHOOTING C
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BATTERY Removal and Installation Ba
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ALTERNATOR (Cont’d) Alternator Re
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ALTERNATOR (Cont’d) Disassembly a
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ALTERNATOR (Cont’d) Assembly Reve
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STARTER (Cont’d) Checking the Sta
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STARTER (Cont’d) Disassembly and
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STARTER (Cont’d) Cleaning and Ins
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FRONT LIGHTS Removal and Installati
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ENGINE SERVICE Page Number AIR CLEA
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ENGINE SERVICE TROUBLESHOOTING Char
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RADIATOR Removal and Installation O
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COOLANT RECOVERY TANK Removal and I
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AIR CLEANER HOUSING Removal and Ins
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BLOWER HOUSING/FAN GEARBOX (Cont’
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BLOWER FAN Removal and Installation
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FAN GEARBOX (Cont’d) Disassembly
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) 853, 853H BI
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FAN GEARBOX (Cont’d) Checking Bac
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ENGINE (Cont’d) Removal and Insta
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Page 330 and 331: ENGINE (Cont’d) Engine Mount Repl
Page 332 and 333: BELT SHIELD Removal and Installatio
Page 334 and 335: GLOW PLUGS Removal and Installation
Page 336 and 337: FUEL INJECTION PUMP (Cont’d) Remo
Page 338 and 339: FUEL INJECTION PUMP (Cont’d) Remo
Page 340 and 341: FUEL INJECTION PUMP (Cont’d) Timi
Page 342 and 343: FUEL INJECTOR NOZZLES (Cont’d) Re
Page 344 and 345: CYLINDER HEAD Removal and Installat
Page 346 and 347: VALVES, VALVE SEAT AND GUIDE Remova
Page 348 and 349: VALVES, VALVE SEAT AND GUIDE (Cont
Page 350 and 351: PISTON AND CONNECTING ROD Removal R
Page 352 and 353: PISTON AND CONNECTING ROD (Cont’d
Page 354 and 355: PISTON AND CONNECTING ROD (Cont’d
Page 356 and 357: CYLINDER LINERS Checking the Cylind
Page 358 and 359: MAIN BEARINGS (Cont’d) Installati
Page 360 and 361: CRANKSHAFT Removal and Installation
Page 362 and 363: CRANKSHAFT GEAR Removal and Install
Page 364 and 365: TIMING GEARCASE COVER Removal and I
Page 366 and 367: IDLER GEAR AND HUB Removal Remove t
Page 368 and 369: FUEL INJECTION PUMP IDLER GEAR Remo
Page 370 and 371: TIMING GEARCASE 853, 853H BICS Serv
Page 372 and 373: CAMSHAFT (Cont’d) Camshaft Bearin
Page 374 and 375: OIL PAN Removal Remove the oil drai
Page 376 and 377: OIL PUMP (Cont’d) Checking (Cont
Page 378 and 379: WATER PUMP Removal and Installation
Page 382 and 383: WATER JACKET TUBE Removal and Insta
Page 384 and 385: SYSTEMS ANALYSIS Page Number BICS S
Page 386 and 387: BOBCAT INTERLOCK CONTROL SYSTEM (BI
Page 394 and 395: BICS SYSTEM CONTROLLER (Cont’d) C
Page 396 and 397: SEAT BAR SENSOR (Cont’d) Seat Bar
Page 398 and 399: SEAT SENSOR (Cont’d) Seat Sensor
Page 400 and 401: LIFT LOCK BY-PASS VALVE Removal and
Page 402 and 403: TILT LOCK VALVE Removal and Install
Page 404 and 405: BOSS® DIAGNOSTIC TOOL Procedure Th
Page 406 and 407: SERVICE CODES (Cont’d) The follow
Page 408 and 409: TROUBLESHOOTING THE BOSS® & LCD DI
Page 410 and 411: BOSS® INSTRUMENT PANEL Removal and
Page 412 and 413: PWM MODULE (Cont’d) Description (
Page 414 and 415: PWM CONTROL HANDLE Handle Testing T
Page 416 and 417: SPECIFICATIONS Page Number DECIMAL
Page 418 and 419: LOADER SPECIFICATIONS LOADER DIMENS
Page 420 and 421: ENGINE SPECIFICATIONS All dimension
Page 422 and 423: ENGINE SPECIFICATIONS (Cont’d) Al
Page 424 and 425: TORQUE SPECIFICATIONS FOR LOADER Sp
Page 426 and 427: HYDRAULIC/HYDROSTATIC FLUID SPECIFI
Page 428 and 429: DECIMAL AND MILLIMETER EQUIVALENTS
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AFFECTING: Product BOBCAT LOADER Mo
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AFFECTING: Product BOBCAT LOADER Mo
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TAKE OUT PUT IN 853 BICS - OPERATOR
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