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OPERATOR CAB GAS CYLINDER (Cont’d) Disassembly and Assembly Remove the clevis (Item 1) [A] and washer (Item 2) [A] from the end of the gas cylinder. Remove the gas cylinder from the outer housing. Assembly: Install a replacement cylinder inside the cylinder housing. Apply a small amount of LOCTITE on the threads of the cylinder rod [B]. Reinstall the washer and clevis on the cylinder rod. –5–8– A B 1 2 P–01008 P–01006 853, 853H BICS Loader Service Manual
OPERATOR CAB Removal and Installation Remove the cab nut and holddown plate (Item 1) [A] (both sides). Installation: Tighten the nut to 40–50 ft.–lbs. (54–68 Nm) torque. Remove both gas cylinders (Page 5–7). Disconnect the wiring harness connectors (Item 1) [B]. Disconnect the ground wire (Item 2) [B]. Connect a chain hoist to the operator cab grab handles and lower the operator cab when the gas cylinders are disconnected [C]. Revised June 97 A B C 1 1 2 CD–15125 P–04860 P–05051 853, 853H BICS Loader –5–9– Service Manual
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EQUIPPED WITH BOBCAT INTERLOCK CONT
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FOREWORD . . . . . . . . . . . . .
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17. Inspect the air cleaner for dam
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SAFETY INSTRUCTIONS Instructions ar
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SERIAL NUMBER LOCATIONS Always use
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All 853 & 853H Bobcat loaders are e
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PREVENTIVE MAINTENANCE Page Number
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SERVICE SCHEDULE Maintenance work m
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TRANSPORTING THE LOADER Procedure A
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LIFT ARM SUPPORT DEVICE Never work
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OPERATOR CAB (Cont’d) Lowering th
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AIR CLEANER SERVICE Replacing Filte
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FUEL SYSTEM Fuel Specifications Use
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ENGINE LUBRICATION SYSTEM Checking
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ENGINE COOLING SYSTEM Cleaning the
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USING A BOOSTER BATTERY (Jump Start
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HYDRAULIC/HYDROSTATIC SYSTEM (Cont
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SPARK ARRESTOR MUFFLER Cleaning Pro
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FINAL DRIVE TRANSMISSION (CHAINCASE
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LUBRICATING THE LOADER (Cont’d) P
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REMOTE START SWITCH (Cont’d) Proc
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HYDRAULIC SYSTEM Page Number BUCKET
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1 FLUID RESERVOIR: Cap . . . . 15.5
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HYDRAULIC/HYDROSTATIC SCHEMATIC 853
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HYDRAULIC SYSTEM TROUBLESHOOTING Ch
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LIFT CYLINDER(S) Checking the Lift
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TILT CYLINDER Checking the Tilt Cyl
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HYDRAULIC CYLINDER Lift Cylinder Id
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Assem
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HYDRAULIC CYLINDER (Cont’d) Assem
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MAIN RELIEF VALVE Checking the Main
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MAIN RELIEF VALVE (Cont’d) Remova
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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SELECT VALVE (G.E.M. Block) 853H Ch
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HYDRAULIC CONTROL VALVE (Cont’d)
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HYDRAULIC PUMP Checking the Output
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HYDRAULIC PUMP (Cont’d) Parts Ide
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HYDRAULIC PUMP (Cont’d) Disassemb
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HYDRAULIC PUMP (Cont’d) Assembly
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HYDRAULIC PUMP (Double Gear) 853H C
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HYDRAULIC PUMP (Double Gear) 853H (
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HYDRAULIC FLUID RESERVOIR Removal a
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HYDRAULIC FILTER HOUSING Removal an
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PEDAL INTERLOCK LINKAGE Removal and
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Revised June 96 HYDROSTATIC SYSTEM
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TROUBLESHOOTING Chart The following
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FRONT PANEL Removal and Installatio
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STEERING LEVERS Disassembly and Ass
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STEERING LEVERS (Cont’d) Pre-Adju
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STEERING LEVERS (Cont’d) Adjustin
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STEERING LEVERS (Cont’d) Adjustin
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HYDROSTATIC MOTOR Removal and Insta
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HYDROSTATIC MOTOR (Cont’d) Disass
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HYDROSTATIC MOTOR (Cont’d) Assemb
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HYDROSTATIC MOTOR (Cont’d) 853, 8
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HYDROSTATIC PUMP Removal and Instal
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HYDROSTATIC PUMP (Cont’d) Repleni
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Charge
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HYDROSTATIC PUMP (Cont’d) Disasse
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HYDROSTATIC PUMP (Cont’d) Inspect
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HYDROSTATIC PUMP (Cont’d) Assembl
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Page 175 and 176: HYDROSTATIC PUMP (Cont’d) Assembl
Page 177 and 178: HYDROSTATIC PUMP (Cont’d) Hydraul
Page 179 and 180: HYDROSTATIC PUMP (Cont’d) Hydrost
Page 181 and 182: DRIVE BELT Adjusting the Drive Belt
Page 183 and 184: DRIVE BELT TENSIONER PULLEY Removal
Page 185 and 186: DRIVE BELT TENSIONER PULLEY (Cont
Page 191 and 192: OIL COOLER Removal and Installation
Page 193 and 194: DRIVE SYSTEM Page Number AXLE SEAL
Page 195 and 196: DRIVE SYSTEM PARKING BRAKE PEDAL Re
Page 197 and 198: PARKING BRAKE DISC Removal and Inst
Page 199 and 200: FRONT CHAINCASE COVER Removal and I
Page 201 and 202: AXLE SEAL (Cont’d) Removal and In
Page 203 and 204: AXLE, BEARINGS AND SPROCKET (Cont
Page 205 and 206: AXLE, BEARING AND SPROCKET (Cont’
Page 207 and 208: REDUCTION GEARCASE (Cont’d) Remov
Page 209 and 210: REDUCTION GEARCASE (Cont’d) Disas
Page 211 and 212: REDUCTION GEARCASE (Cont’d) Disas
Page 213 and 214: REDUCTION GEARCASE (Cont’d) Assem
Page 215 and 216: REDUCTION GEARCASE (Cont’d) Assem
Page 217 and 218: DRIVE CHAIN 853, 853H BICS Service
Page 219 and 220: MAIN FRAME Page Number BOB-TACH Bob
Page 221 and 222: MAIN FRAME SEAT BAR Removal and Ins
Page 223 and 224: SEAT BAR (Cont’d) Removal and Ins
Page 225: OPERATOR CAB GAS CYLINDER Removal a
Page 229 and 230: OPERATOR SEAT Removal and Installat
Page 231 and 232: BOB-TACH (Cont’d) Removal and Ins
Page 233 and 234: BOB-TACH (Cont’d) Bob-Tach Lever
Page 235 and 236: REAR GRILL Removal and Installation
Page 237 and 238: REAR DOOR (Cont’d) Hood Removal a
Page 239 and 240: FUEL TANK (Cont’d) Removal and In
Page 241 and 242: ELECTRICAL SYSTEM Page Number ALTER
Page 274 and 275: WIRE LEGEND NO.'s COLOR GAUGE PARTS
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WIRE LEGEND NO.'s COLOR GAUGE 12 Or
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ELECTRICAL SYSTEM TROUBLESHOOTING C
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BATTERY Removal and Installation Ba
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ALTERNATOR (Cont’d) Alternator Re
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ALTERNATOR (Cont’d) Disassembly a
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ALTERNATOR (Cont’d) Assembly Reve
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STARTER (Cont’d) Checking the Sta
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STARTER (Cont’d) Disassembly and
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STARTER (Cont’d) Cleaning and Ins
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FRONT LIGHTS Removal and Installati
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ENGINE SERVICE Page Number AIR CLEA
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ENGINE SERVICE TROUBLESHOOTING Char
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RADIATOR Removal and Installation O
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COOLANT RECOVERY TANK Removal and I
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AIR CLEANER HOUSING Removal and Ins
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BLOWER HOUSING/FAN GEARBOX (Cont’
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BLOWER FAN Removal and Installation
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FAN GEARBOX (Cont’d) Disassembly
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) 853, 853H BI
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FAN GEARBOX (Cont’d) Checking Bac
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ENGINE (Cont’d) Removal and Insta
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ENGINE (Cont’d) Engine Mount Repl
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BELT SHIELD Removal and Installatio
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GLOW PLUGS Removal and Installation
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Timi
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FUEL INJECTOR NOZZLES (Cont’d) Re
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CYLINDER HEAD Removal and Installat
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VALVES, VALVE SEAT AND GUIDE Remova
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VALVES, VALVE SEAT AND GUIDE (Cont
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PISTON AND CONNECTING ROD Removal R
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PISTON AND CONNECTING ROD (Cont’d
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PISTON AND CONNECTING ROD (Cont’d
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CYLINDER LINERS Checking the Cylind
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MAIN BEARINGS (Cont’d) Installati
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CRANKSHAFT Removal and Installation
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CRANKSHAFT GEAR Removal and Install
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TIMING GEARCASE COVER Removal and I
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IDLER GEAR AND HUB Removal Remove t
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FUEL INJECTION PUMP IDLER GEAR Remo
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TIMING GEARCASE 853, 853H BICS Serv
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CAMSHAFT (Cont’d) Camshaft Bearin
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OIL PAN Removal Remove the oil drai
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OIL PUMP (Cont’d) Checking (Cont
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WATER PUMP Removal and Installation
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WATER PUMP (Cont’d) Assembly (Con
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WATER JACKET TUBE Removal and Insta
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SYSTEMS ANALYSIS Page Number BICS S
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BOBCAT INTERLOCK CONTROL SYSTEM (BI
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BICS SYSTEM CONTROLLER (Cont’d) C
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SEAT BAR SENSOR (Cont’d) Seat Bar
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SEAT SENSOR (Cont’d) Seat Sensor
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LIFT LOCK BY-PASS VALVE Removal and
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TILT LOCK VALVE Removal and Install
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BOSS® DIAGNOSTIC TOOL Procedure Th
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SERVICE CODES (Cont’d) The follow
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TROUBLESHOOTING THE BOSS® & LCD DI
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BOSS® INSTRUMENT PANEL Removal and
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PWM MODULE (Cont’d) Description (
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PWM CONTROL HANDLE Handle Testing T
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SPECIFICATIONS Page Number DECIMAL
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LOADER SPECIFICATIONS LOADER DIMENS
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ENGINE SPECIFICATIONS All dimension
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ENGINE SPECIFICATIONS (Cont’d) Al
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TORQUE SPECIFICATIONS FOR LOADER Sp
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HYDRAULIC/HYDROSTATIC FLUID SPECIFI
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DECIMAL AND MILLIMETER EQUIVALENTS
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AFFECTING: Product BOBCAT LOADER Mo
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AFFECTING: Product BOBCAT LOADER Mo
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TAKE OUT PUT IN 853 BICS - OPERATOR
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