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MAIN RELIEF VALVE<br />

Checking the Main Relief Valve<br />

The tools listed will be nee<strong>de</strong>d to do the following<br />

procedure:<br />

MEL10003 – Hydraulic Tester<br />

MEL10006 – Hydraulic Test Kit<br />

Turn the key switch to the OFF position, as the engine<br />

stops running, turn the key switch all the way to the left to<br />

release the hydraulic pressure at the front auxiliary quick<br />

couplers.<br />

Lift and block the loa<strong>de</strong>r. (See Page 1–1.)<br />

Connect the IN port of the hydraulic tester to the female<br />

quick coupler on the loa<strong>de</strong>r [A].<br />

Connect the OUT port of the hydraulic tester to the male<br />

quick coupler on the loa<strong>de</strong>r [A].<br />

The hydraulic tester must be in the fully open<br />

position before you start the engine.<br />

I–2024–0284<br />

Put jackstands un<strong>de</strong>r the front axles and rear<br />

corners of the frame before running the engine<br />

for service. Failure to use jackstands can allow<br />

the machine to fall or move and cause injury or<br />

<strong>de</strong>ath.<br />

W–2017–0286<br />

Start the engine and run at low engine idle RPM. Push the<br />

mo<strong>de</strong> switch (Item 1) [B] two times (on the instrument<br />

panel) to engage the front auxiliary hydraulics, the light<br />

(Item 2) [B] will come ON.<br />

Push the button (Item 1) [C] for fluid pressure to the quick<br />

couplers.<br />

Watch the flow meter on the hydraulic tester to make sure<br />

the flow is correct. Increase the engine speed to full RPM.<br />

There should be 18.0 GPM (68 L/min.) free flow. Turn the<br />

restrictor control, on the tester, until the main relief valve<br />

opens. The correct pressure for the main relief is<br />

2700–2750 PSI (18617–18961 kPa).<br />

If the relief pressure is not correct, stop the engine.<br />

Replace or adjust the main relief valve. (See Page 2–21.)<br />

Revised June 96<br />

A<br />

B<br />

C<br />

Left<br />

Steering<br />

Lever<br />

Control<br />

(Optional)<br />

2<br />

P–02154<br />

1<br />

P–05061<br />

B–13443<br />

Right<br />

Steering<br />

Lever<br />

Control<br />

(Optional)<br />

P–02152<br />

853, 853H BICS Loa<strong>de</strong>r<br />

–2–19– Service Manual<br />

1

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