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HYDRAULIC CYLINDER (Cont’d) Assembly (Cont’d) If a seal was removed from the head use the following procedure to install a new one. NOTE: Do not overstretch the seal. Install the seal on the tool and stretch it until it fits the piston [A]. Allow the O–ring to stretch for 30 seconds before removing it from the tool. NOTE: Do not turn (roll) the seal as you install it. Damage to the seal may result. Use a ring compressor to compress the seal to the correct size [B]. Leave the tool over the seal for five minutes. Install the head on the rod [C]. Install the piston on the rod [D]. –2–16– A B C D B–12809 B–14305 B–07011 B–07198 853, 853H BICS Loader Service Manual
HYDRAULIC CYLINDER (Cont’d) Assembly (Cont’d) Install the nut (Item 1) [A] on the rod. See Page 2–9 or 2–10 for the correct torque specifications. Remove the rod from the vise. Install the cylinder case in the vise. Put oil on the seal surface of the cylinder case [B]. Put oil on the teflon seal on the piston [C]. Revised June 97 A B C 1 B–07002 B–07013 B–07012 853, 853H BICS Loader –2–17– Service Manual
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EQUIPPED WITH BOBCAT INTERLOCK CONT
Page 5 and 6:
FOREWORD . . . . . . . . . . . . .
Page 7 and 8:
17. Inspect the air cleaner for dam
Page 9 and 10:
SAFETY INSTRUCTIONS Instructions ar
Page 11 and 12:
SERIAL NUMBER LOCATIONS Always use
Page 13 and 14: All 853 & 853H Bobcat loaders are e
Page 15 and 16: PREVENTIVE MAINTENANCE Page Number
Page 17 and 18: SERVICE SCHEDULE Maintenance work m
Page 19 and 20: TRANSPORTING THE LOADER Procedure A
Page 21 and 22: LIFT ARM SUPPORT DEVICE Never work
Page 23 and 24: OPERATOR CAB (Cont’d) Lowering th
Page 25 and 26: AIR CLEANER SERVICE Replacing Filte
Page 27 and 28: FUEL SYSTEM Fuel Specifications Use
Page 29 and 30: ENGINE LUBRICATION SYSTEM Checking
Page 31 and 32: ENGINE COOLING SYSTEM Cleaning the
Page 33 and 34: USING A BOOSTER BATTERY (Jump Start
Page 35 and 36: HYDRAULIC/HYDROSTATIC SYSTEM (Cont
Page 37 and 38: SPARK ARRESTOR MUFFLER Cleaning Pro
Page 39 and 40: FINAL DRIVE TRANSMISSION (CHAINCASE
Page 41 and 42: LUBRICATING THE LOADER (Cont’d) P
Page 43 and 44: REMOTE START SWITCH (Cont’d) Proc
Page 45 and 46: HYDRAULIC SYSTEM Page Number BUCKET
Page 47 and 48: 1 FLUID RESERVOIR: Cap . . . . 15.5
Page 49 and 50: HYDRAULIC/HYDROSTATIC SCHEMATIC 853
Page 51 and 52: HYDRAULIC SYSTEM TROUBLESHOOTING Ch
Page 53 and 54: LIFT CYLINDER(S) Checking the Lift
Page 55 and 56: TILT CYLINDER Checking the Tilt Cyl
Page 57 and 58: HYDRAULIC CYLINDER Lift Cylinder Id
Page 59 and 60: HYDRAULIC CYLINDER (Cont’d) Disas
Page 61 and 62: HYDRAULIC CYLINDER (Cont’d) Disas
Page 63: HYDRAULIC CYLINDER (Cont’d) Assem
Page 67 and 68: MAIN RELIEF VALVE Checking the Main
Page 69 and 70: MAIN RELIEF VALVE (Cont’d) Remova
Page 71 and 72: DUAL PRESSURE MAIN RELIEF VALVE - 8
Page 73 and 74: DUAL PRESSURE MAIN RELIEF VALVE - 8
Page 75 and 76: SELECT VALVE (G.E.M. Block) 853H Ch
Page 77 and 78: HYDRAULIC CONTROL VALVE (Cont’d)
Page 93 and 94: HYDRAULIC PUMP Checking the Output
Page 95 and 96: HYDRAULIC PUMP (Cont’d) Parts Ide
Page 97 and 98: HYDRAULIC PUMP (Cont’d) Disassemb
Page 99 and 100: HYDRAULIC PUMP (Cont’d) Assembly
Page 101 and 102: HYDRAULIC PUMP (Double Gear) 853H C
Page 103 and 104: HYDRAULIC PUMP (Double Gear) 853H (
Page 113 and 114: HYDRAULIC FLUID RESERVOIR Removal a
Page 115 and 116:
HYDRAULIC FILTER HOUSING Removal an
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PEDAL INTERLOCK LINKAGE Removal and
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Revised June 96 HYDROSTATIC SYSTEM
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TROUBLESHOOTING Chart The following
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FRONT PANEL Removal and Installatio
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STEERING LEVERS Disassembly and Ass
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STEERING LEVERS (Cont’d) Pre-Adju
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STEERING LEVERS (Cont’d) Adjustin
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STEERING LEVERS (Cont’d) Adjustin
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HYDROSTATIC MOTOR Removal and Insta
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HYDROSTATIC MOTOR (Cont’d) Disass
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HYDROSTATIC MOTOR (Cont’d) Assemb
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HYDROSTATIC MOTOR (Cont’d) 853, 8
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HYDROSTATIC PUMP Removal and Instal
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HYDROSTATIC PUMP (Cont’d) Repleni
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Charge
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HYDROSTATIC PUMP (Cont’d) Disasse
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Page 161 and 162:
Page 163 and 164:
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HYDROSTATIC PUMP (Cont’d) Inspect
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HYDROSTATIC PUMP (Cont’d) Assembl
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Page 173 and 174:
Page 175 and 176:
Page 177 and 178:
HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Hydrost
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DRIVE BELT Adjusting the Drive Belt
Page 183 and 184:
DRIVE BELT TENSIONER PULLEY Removal
Page 185 and 186:
DRIVE BELT TENSIONER PULLEY (Cont
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
OIL COOLER Removal and Installation
Page 193 and 194:
DRIVE SYSTEM Page Number AXLE SEAL
Page 195 and 196:
DRIVE SYSTEM PARKING BRAKE PEDAL Re
Page 197 and 198:
PARKING BRAKE DISC Removal and Inst
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FRONT CHAINCASE COVER Removal and I
Page 201 and 202:
AXLE SEAL (Cont’d) Removal and In
Page 203 and 204:
AXLE, BEARINGS AND SPROCKET (Cont
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AXLE, BEARING AND SPROCKET (Cont’
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REDUCTION GEARCASE (Cont’d) Remov
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Assem
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REDUCTION GEARCASE (Cont’d) Assem
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DRIVE CHAIN 853, 853H BICS Service
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MAIN FRAME Page Number BOB-TACH Bob
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MAIN FRAME SEAT BAR Removal and Ins
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SEAT BAR (Cont’d) Removal and Ins
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OPERATOR CAB GAS CYLINDER Removal a
Page 227 and 228:
OPERATOR CAB Removal and Installati
Page 229 and 230:
OPERATOR SEAT Removal and Installat
Page 231 and 232:
BOB-TACH (Cont’d) Removal and Ins
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BOB-TACH (Cont’d) Bob-Tach Lever
Page 235 and 236:
REAR GRILL Removal and Installation
Page 237 and 238:
REAR DOOR (Cont’d) Hood Removal a
Page 239 and 240:
FUEL TANK (Cont’d) Removal and In
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ELECTRICAL SYSTEM Page Number ALTER
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WIRE LEGEND NO.'s COLOR GAUGE PARTS
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WIRE LEGEND NO.'s COLOR GAUGE 12 Or
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ELECTRICAL SYSTEM TROUBLESHOOTING C
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BATTERY Removal and Installation Ba
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ALTERNATOR (Cont’d) Alternator Re
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ALTERNATOR (Cont’d) Disassembly a
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ALTERNATOR (Cont’d) Assembly Reve
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STARTER (Cont’d) Checking the Sta
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STARTER (Cont’d) Disassembly and
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STARTER (Cont’d) Cleaning and Ins
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FRONT LIGHTS Removal and Installati
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ENGINE SERVICE Page Number AIR CLEA
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ENGINE SERVICE TROUBLESHOOTING Char
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RADIATOR Removal and Installation O
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COOLANT RECOVERY TANK Removal and I
Page 304 and 305:
AIR CLEANER HOUSING Removal and Ins
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BLOWER HOUSING/FAN GEARBOX (Cont’
Page 308 and 309:
BLOWER FAN Removal and Installation
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FAN GEARBOX (Cont’d) Disassembly
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Page 316 and 317:
FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) Assembly (Co
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FAN GEARBOX (Cont’d) 853, 853H BI
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FAN GEARBOX (Cont’d) Checking Bac
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ENGINE (Cont’d) Removal and Insta
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Page 328 and 329:
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ENGINE (Cont’d) Engine Mount Repl
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BELT SHIELD Removal and Installatio
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GLOW PLUGS Removal and Installation
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Remo
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FUEL INJECTION PUMP (Cont’d) Timi
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FUEL INJECTOR NOZZLES (Cont’d) Re
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CYLINDER HEAD Removal and Installat
Page 346 and 347:
VALVES, VALVE SEAT AND GUIDE Remova
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VALVES, VALVE SEAT AND GUIDE (Cont
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PISTON AND CONNECTING ROD Removal R
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PISTON AND CONNECTING ROD (Cont’d
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PISTON AND CONNECTING ROD (Cont’d
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CYLINDER LINERS Checking the Cylind
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MAIN BEARINGS (Cont’d) Installati
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CRANKSHAFT Removal and Installation
Page 362 and 363:
CRANKSHAFT GEAR Removal and Install
Page 364 and 365:
TIMING GEARCASE COVER Removal and I
Page 366 and 367:
IDLER GEAR AND HUB Removal Remove t
Page 368 and 369:
FUEL INJECTION PUMP IDLER GEAR Remo
Page 370 and 371:
TIMING GEARCASE 853, 853H BICS Serv
Page 372 and 373:
CAMSHAFT (Cont’d) Camshaft Bearin
Page 374 and 375:
OIL PAN Removal Remove the oil drai
Page 376 and 377:
OIL PUMP (Cont’d) Checking (Cont
Page 378 and 379:
WATER PUMP Removal and Installation
Page 380 and 381:
WATER PUMP (Cont’d) Assembly (Con
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WATER JACKET TUBE Removal and Insta
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SYSTEMS ANALYSIS Page Number BICS S
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BOBCAT INTERLOCK CONTROL SYSTEM (BI
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BICS SYSTEM CONTROLLER (Cont’d) C
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SEAT BAR SENSOR (Cont’d) Seat Bar
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SEAT SENSOR (Cont’d) Seat Sensor
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LIFT LOCK BY-PASS VALVE Removal and
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TILT LOCK VALVE Removal and Install
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BOSS® DIAGNOSTIC TOOL Procedure Th
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SERVICE CODES (Cont’d) The follow
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TROUBLESHOOTING THE BOSS® & LCD DI
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BOSS® INSTRUMENT PANEL Removal and
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PWM MODULE (Cont’d) Description (
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PWM CONTROL HANDLE Handle Testing T
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SPECIFICATIONS Page Number DECIMAL
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LOADER SPECIFICATIONS LOADER DIMENS
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ENGINE SPECIFICATIONS All dimension
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ENGINE SPECIFICATIONS (Cont’d) Al
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TORQUE SPECIFICATIONS FOR LOADER Sp
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HYDRAULIC/HYDROSTATIC FLUID SPECIFI
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DECIMAL AND MILLIMETER EQUIVALENTS
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AFFECTING: Product BOBCAT LOADER Mo
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AFFECTING: Product BOBCAT LOADER Mo
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TAKE OUT PUT IN 853 BICS - OPERATOR
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