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IDLER GEAR AND HUB Removal Remove the timing gearcase cover. (See Page 7–69.) Remove the bolts at the tube for gear lubrication [A]. Remove the tube [B]. Remove the bolts at the idler gear [C]. Installation: Tighten the bolts to 10–12 ft.–lbs. (14–16 Nm) torque. Remove the idler gear and hub [D]. Checking Check the idler gear hub. Standard – 1.7695–1.7707 inch (44,945–44,975 mm) Limit – 1.7656 inch (44,845 mm) Check the clearance between the idler gear and hub. Limit – 0.0079 inch (0,2 mm) Check the end play at the gear and hub. Standard – 0.003 inch (0,07 mm) Limit – 0.008 inch (0,2 mm) A B C D B–08929 B–08928 B–08926 B–08933 853, 853H BICS Loa<strong>de</strong>r –7–71– Service Manual
IDLER GEAR AND HUB (Cont’d) Installation Install the idler gear on the hub. Make sure the timing marks are in alignment with the crankshaft, camshaft and fuel injection pump idler gears [A]. Check the backlash between the gears. The correct backlash is 0.003 inch (0,178 mm). NOTE: The zero marks (Item 1) [A], for the injector pump removal, will align with the marks in the timing case cover. Revised Mar. 03 –7–72– A 1 1 B–08995 853, 853H BICS Loa<strong>de</strong>r Service Manual
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EQUIPPED WITH BOBCAT INTERLOCK CONT
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FOREWORD . . . . . . . . . . . . .
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17. Inspect the air cleaner for dam
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SAFETY INSTRUCTIONS Instructions ar
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SERIAL NUMBER LOCATIONS Always use
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All 853 & 853H Bobcat loaders are e
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PREVENTIVE MAINTENANCE Page Number
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SERVICE SCHEDULE Maintenance work m
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TRANSPORTING THE LOADER Procedure A
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LIFT ARM SUPPORT DEVICE Never work
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OPERATOR CAB (Cont’d) Lowering th
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AIR CLEANER SERVICE Replacing Filte
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FUEL SYSTEM Fuel Specifications Use
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ENGINE LUBRICATION SYSTEM Checking
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ENGINE COOLING SYSTEM Cleaning the
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USING A BOOSTER BATTERY (Jump Start
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HYDRAULIC/HYDROSTATIC SYSTEM (Cont
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SPARK ARRESTOR MUFFLER Cleaning Pro
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FINAL DRIVE TRANSMISSION (CHAINCASE
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LUBRICATING THE LOADER (Cont’d) P
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REMOTE START SWITCH (Cont’d) Proc
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HYDRAULIC SYSTEM Page Number BUCKET
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1 FLUID RESERVOIR: Cap . . . . 15.5
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HYDRAULIC/HYDROSTATIC SCHEMATIC 853
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HYDRAULIC SYSTEM TROUBLESHOOTING Ch
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LIFT CYLINDER(S) Checking the Lift
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TILT CYLINDER Checking the Tilt Cyl
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HYDRAULIC CYLINDER Lift Cylinder Id
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Disas
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HYDRAULIC CYLINDER (Cont’d) Assem
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HYDRAULIC CYLINDER (Cont’d) Assem
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MAIN RELIEF VALVE Checking the Main
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MAIN RELIEF VALVE (Cont’d) Remova
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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DUAL PRESSURE MAIN RELIEF VALVE - 8
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SELECT VALVE (G.E.M. Block) 853H Ch
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HYDRAULIC CONTROL VALVE (Cont’d)
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HYDRAULIC PUMP Checking the Output
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HYDRAULIC PUMP (Cont’d) Parts Ide
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HYDRAULIC PUMP (Cont’d) Disassemb
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HYDRAULIC PUMP (Cont’d) Assembly
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HYDRAULIC PUMP (Double Gear) 853H C
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HYDRAULIC PUMP (Double Gear) 853H (
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HYDRAULIC FLUID RESERVOIR Removal a
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HYDRAULIC FILTER HOUSING Removal an
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PEDAL INTERLOCK LINKAGE Removal and
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Revised June 96 HYDROSTATIC SYSTEM
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TROUBLESHOOTING Chart The following
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FRONT PANEL Removal and Installatio
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STEERING LEVERS Disassembly and Ass
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STEERING LEVERS (Cont’d) Pre-Adju
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STEERING LEVERS (Cont’d) Adjustin
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STEERING LEVERS (Cont’d) Adjustin
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HYDROSTATIC MOTOR Removal and Insta
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HYDROSTATIC MOTOR (Cont’d) Disass
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HYDROSTATIC MOTOR (Cont’d) Assemb
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HYDROSTATIC MOTOR (Cont’d) 853, 8
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HYDROSTATIC PUMP Removal and Instal
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HYDROSTATIC PUMP (Cont’d) Repleni
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Parts I
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HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Charge
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HYDROSTATIC PUMP (Cont’d) Disasse
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HYDROSTATIC PUMP (Cont’d) Inspect
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HYDROSTATIC PUMP (Cont’d) Assembl
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HYDROSTATIC PUMP (Cont’d) Hydraul
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HYDROSTATIC PUMP (Cont’d) Hydrost
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DRIVE BELT Adjusting the Drive Belt
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DRIVE BELT TENSIONER PULLEY Removal
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DRIVE BELT TENSIONER PULLEY (Cont
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OIL COOLER Removal and Installation
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DRIVE SYSTEM Page Number AXLE SEAL
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DRIVE SYSTEM PARKING BRAKE PEDAL Re
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PARKING BRAKE DISC Removal and Inst
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FRONT CHAINCASE COVER Removal and I
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AXLE SEAL (Cont’d) Removal and In
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AXLE, BEARINGS AND SPROCKET (Cont
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AXLE, BEARING AND SPROCKET (Cont’
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REDUCTION GEARCASE (Cont’d) Remov
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Disas
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REDUCTION GEARCASE (Cont’d) Assem
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REDUCTION GEARCASE (Cont’d) Assem
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DRIVE CHAIN 853, 853H BICS Service
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MAIN FRAME Page Number BOB-TACH Bob
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MAIN FRAME SEAT BAR Removal and Ins
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SEAT BAR (Cont’d) Removal and Ins
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OPERATOR CAB GAS CYLINDER Removal a
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OPERATOR CAB Removal and Installati
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OPERATOR SEAT Removal and Installat
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BOB-TACH (Cont’d) Removal and Ins
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BOB-TACH (Cont’d) Bob-Tach Lever
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REAR GRILL Removal and Installation
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REAR DOOR (Cont’d) Hood Removal a
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FUEL TANK (Cont’d) Removal and In
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ELECTRICAL SYSTEM Page Number ALTER
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WIRE LEGEND NO.'s COLOR GAUGE PARTS
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WIRE LEGEND NO.'s COLOR GAUGE 12 Or
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ELECTRICAL SYSTEM TROUBLESHOOTING C
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BATTERY Removal and Installation Ba
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ALTERNATOR (Cont’d) Alternator Re
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ALTERNATOR (Cont’d) Disassembly a
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ALTERNATOR (Cont’d) Assembly Reve
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STARTER (Cont’d) Checking the Sta
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STARTER (Cont’d) Disassembly and
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STARTER (Cont’d) Cleaning and Ins
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FRONT LIGHTS Removal and Installati
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ENGINE SERVICE Page Number AIR CLEA
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ENGINE SERVICE TROUBLESHOOTING Char
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RADIATOR Removal and Installation O
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COOLANT RECOVERY TANK Removal and I
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AIR CLEANER HOUSING Removal and Ins
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BLOWER HOUSING/FAN GEARBOX (Cont’
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BLOWER FAN Removal and Installation
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FAN GEARBOX (Cont’d) Disassembly
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Page 316 and 317: FAN GEARBOX (Cont’d) Assembly (Co
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Page 320 and 321: FAN GEARBOX (Cont’d) 853, 853H BI
Page 322 and 323: FAN GEARBOX (Cont’d) Checking Bac
Page 324 and 325: ENGINE (Cont’d) Removal and Insta
Page 330 and 331: ENGINE (Cont’d) Engine Mount Repl
Page 332 and 333: BELT SHIELD Removal and Installatio
Page 334 and 335: GLOW PLUGS Removal and Installation
Page 336 and 337: FUEL INJECTION PUMP (Cont’d) Remo
Page 338 and 339: FUEL INJECTION PUMP (Cont’d) Remo
Page 340 and 341: FUEL INJECTION PUMP (Cont’d) Timi
Page 342 and 343: FUEL INJECTOR NOZZLES (Cont’d) Re
Page 344 and 345: CYLINDER HEAD Removal and Installat
Page 346 and 347: VALVES, VALVE SEAT AND GUIDE Remova
Page 348 and 349: VALVES, VALVE SEAT AND GUIDE (Cont
Page 350 and 351: PISTON AND CONNECTING ROD Removal R
Page 352 and 353: PISTON AND CONNECTING ROD (Cont’d
Page 354 and 355: PISTON AND CONNECTING ROD (Cont’d
Page 356 and 357: CYLINDER LINERS Checking the Cylind
Page 358 and 359: MAIN BEARINGS (Cont’d) Installati
Page 360 and 361: CRANKSHAFT Removal and Installation
Page 362 and 363: CRANKSHAFT GEAR Removal and Install
Page 364 and 365: TIMING GEARCASE COVER Removal and I
Page 368 and 369: FUEL INJECTION PUMP IDLER GEAR Remo
Page 370 and 371: TIMING GEARCASE 853, 853H BICS Serv
Page 372 and 373: CAMSHAFT (Cont’d) Camshaft Bearin
Page 374 and 375: OIL PAN Removal Remove the oil drai
Page 376 and 377: OIL PUMP (Cont’d) Checking (Cont
Page 378 and 379: WATER PUMP Removal and Installation
Page 380 and 381: WATER PUMP (Cont’d) Assembly (Con
Page 382 and 383: WATER JACKET TUBE Removal and Insta
Page 384 and 385: SYSTEMS ANALYSIS Page Number BICS S
Page 386 and 387: BOBCAT INTERLOCK CONTROL SYSTEM (BI
Page 394 and 395: BICS SYSTEM CONTROLLER (Cont’d) C
Page 396 and 397: SEAT BAR SENSOR (Cont’d) Seat Bar
Page 398 and 399: SEAT SENSOR (Cont’d) Seat Sensor
Page 400 and 401: LIFT LOCK BY-PASS VALVE Removal and
Page 402 and 403: TILT LOCK VALVE Removal and Install
Page 404 and 405: BOSS® DIAGNOSTIC TOOL Procedure Th
Page 406 and 407: SERVICE CODES (Cont’d) The follow
Page 408 and 409: TROUBLESHOOTING THE BOSS® & LCD DI
Page 410 and 411: BOSS® INSTRUMENT PANEL Removal and
Page 412 and 413: PWM MODULE (Cont’d) Description (
Page 414 and 415: PWM CONTROL HANDLE Handle Testing T
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SPECIFICATIONS Page Number DECIMAL
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LOADER SPECIFICATIONS LOADER DIMENS
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ENGINE SPECIFICATIONS All dimension
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ENGINE SPECIFICATIONS (Cont’d) Al
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TORQUE SPECIFICATIONS FOR LOADER Sp
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HYDRAULIC/HYDROSTATIC FLUID SPECIFI
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DECIMAL AND MILLIMETER EQUIVALENTS
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AFFECTING: Product BOBCAT LOADER Mo
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AFFECTING: Product BOBCAT LOADER Mo
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TAKE OUT PUT IN 853 BICS - OPERATOR
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