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Handbook of air conditioning and refrigeration / Shan K

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A VAV packaged system is shut <strong>of</strong>f during nighttime unoccupied hours in summer <strong>and</strong> <strong>of</strong>f seasons.<br />

In locations where there is a cold winter, it operates to provide warm <strong>air</strong> <strong>and</strong> maintain a night<br />

setback indoor space temperature during unoccupied hours.<br />

Air-Cooled, Water-Cooled, <strong>and</strong> Evaporatively Cooled Condensers<br />

In ro<strong>of</strong>top packaged units using reciprocating compressors, the energy efficiency ratio (EER) for<br />

<strong>air</strong>-cooled, water-cooled, <strong>and</strong> evaporatively cooled condensers at an outdoor dry-bulb temperature<br />

<strong>of</strong> 95°F (35°C) <strong>and</strong> a wet-bulb temperature <strong>of</strong> 75°F (23.9°C) is as follows:<br />

Air-cooled condenser 9–12<br />

Water-cooled condenser 11–14<br />

Evaporative-cooled condenser 14–16<br />

The EER for VAV packaged units using scroll compressors is higher than that for those using<br />

reciprocating compressors. Air-cooled <strong>and</strong> evaporatively cooled condensers <strong>of</strong>ten have a higher installation<br />

cost than water-cooled condensers <strong>and</strong> cooling towers.<br />

Although water-cooled <strong>and</strong> evaporatively cooled condensers are considerably more energy-efficient<br />

at an outdoor condition <strong>of</strong> 95°F (35°C) dry-bulb <strong>and</strong> 75°F (23.9°C) wet-bulb temperatures<br />

than <strong>air</strong>-cooled condensers, in many locations the annual average dry-bulb temperature is rather<br />

low. Shaffer (1987) used a manufacturer’s computer program to compare the annual energy use <strong>of</strong><br />

<strong>air</strong>-cooled <strong>and</strong> water-cooled reciprocating chillers for multistory buildings using VAV reheat systems<br />

in Boston <strong>and</strong> San Diego. The annual energy use <strong>of</strong> a water-cooled condenser <strong>and</strong> cooling<br />

tower is about 10 percent higher than that <strong>of</strong> an <strong>air</strong>-cooled condenser, mainly due to the energy use<br />

<strong>of</strong> condenser pumps. Comparing the energy use <strong>and</strong> costs <strong>of</strong> <strong>air</strong>-cooled, water-cooled, <strong>and</strong> evaporatively<br />

cooled condensers is recommended in order to make an energy-efficient <strong>and</strong> cost-effective selection.<br />

Controls <strong>and</strong> Sound Problems for Ro<strong>of</strong>top Packaged Units<br />

AC SYSTEMS: PACKAGED AND DESICCANT-BASED SYSTEMS 29.17<br />

Microprocessor-based specific controls, safety controls, <strong>and</strong> diagnostics for a 1997 manufactured<br />

ro<strong>of</strong>top packaged unit with a cooling capacity between 20 to 130 tons (70 to 457 kW) are listed in<br />

in Sec. 16.5. Noise considerations for ro<strong>of</strong>top top packaged units are discussed in Sec. 19.9.<br />

Case Study: VAV Reheat Packaged System for Precision Manufacturing<br />

Desmone <strong>and</strong> Frank (1992) reported an addition <strong>of</strong> 10,000 ft 2 (930 m 2 ) for sophisticated precision<br />

manufacturing for Oberg Industries, a manufacturer <strong>of</strong> high-quality carbide <strong>and</strong> steel stamping dies<br />

in Freeport, Pennsylvania. The required HVAC&R criteria are as follows:<br />

● Temperature is maintained at a constant level <strong>of</strong> 68 � 1°F (20 � 0.56°C) not only horizontally<br />

but also vertically from the floor to 13 ft (3.96 m) high.<br />

● Humidity should be maintained at 50 percent.<br />

● Airflow noise had to be limited <strong>and</strong> drafts <strong>and</strong> turbulence should be tightly constrained.<br />

The selected HVAC&R system is a VAV reheat packaged system with two ro<strong>of</strong>top packaged units<br />

that feed cold <strong>air</strong> year-round into a medium-pressure duct loop. Machine oil duct exhaust, grinding<br />

duct exhaust, conditioned <strong>air</strong> return, medium-pressure supply duct, <strong>and</strong> the lowest VAV boxes <strong>and</strong><br />

reheating hot water piping are arranged in layers to facilitate servicing.<br />

There are 19 pneumatically controlled VAV boxes located throughout the extended plant with a<br />

two-stage modulation in sequence. The modulation <strong>of</strong> the supply <strong>air</strong> volume flow by the damper in

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