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Handbook of air conditioning and refrigeration / Shan K

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30.6 CHAPTER THIRTY<br />

load. If glycol is not blended with the chilled water, the lowest chilled water temperature should not<br />

be lower than 37°F (2.8°C) to protect against freezing.<br />

Influence <strong>of</strong> Inlet Vanes on Small Centrifugal Fans<br />

Inlet vanes mounted at the inlet <strong>of</strong> the centrifugal fan block a certain percentage <strong>of</strong> the <strong>air</strong> passage.<br />

For a small centrifugal fan, these vanes have a considerable effect on fan performance compared<br />

with similar types <strong>and</strong> sizes <strong>of</strong> fans without inlet vanes, even when the inlet vanes are fully open.<br />

● The ratio <strong>of</strong> the inlet diameter D 1 to the impeller diameter D 2, D 1/D 2, is different for forwardcurved<br />

<strong>and</strong> backward-curved centrifugal fans. For forward-curved fans, D 1/D 2 varies from 0.8 to<br />

0.9, <strong>and</strong> for backward fans, it varies from 0.65 to 0.8.<br />

● The percentage <strong>of</strong> blocked <strong>air</strong> passage for small centrifugal fans may be between 15 <strong>and</strong> 25 percent.<br />

● Although the blocked area may be only 15 percent <strong>of</strong> the total <strong>air</strong> passage, the eddies <strong>and</strong> turbulences<br />

after the inlet vanes, even if they are fully opened, result in a greater energy loss.<br />

The following is a comparison <strong>of</strong> fan performance between backward-curved <strong>and</strong> forwardcurved<br />

centrifugal fans with inlet vanes when they are fully opened <strong>and</strong> fans without inlet vanes.<br />

These data are taken from the manufacturer’s catalog <strong>of</strong> vertical modular AHUs (1990).<br />

Without inlet vanes With inlet vanes<br />

Blade BC BC FC BC BC FC<br />

D2, in.<br />

V˙<br />

, cfm<br />

20<br />

10,400<br />

22.25<br />

13,000<br />

15<br />

6000<br />

20<br />

10,400<br />

22.25<br />

13,000<br />

15<br />

6000<br />

vf, fpm 2063 2063 2143 2063 2063 2143<br />

�ps, in WC 3.75 3.75 3.75 2.25 3.17 3.50<br />

�pt, in. WC 4.01 4.01 4.04 2.51 3.43 3.79<br />

bhp, hp 10.93 12.66 5.79 10.38 14.45 5.95<br />

rpm 1841 1645 1296 1839 1646 1291<br />

pt,i /pt,o 0.63 0.86 0.94<br />

BC � backward-inclined or backward-curved centrifugal fan<br />

FC � forward-curved centrifugal fan<br />

V˙ � volume flow rate, in cfm (L/s)<br />

vf � <strong>air</strong> velocity at fan outlet, fpm (m/s)<br />

�ps, �pt � fan static pressure <strong>and</strong> fan total pressure, respectively, in. WC (Pa)<br />

bhp � brake horsepower, hp (kW)<br />

rpm � revolutions per minute<br />

�pt,i, �pt,o � fan total pressure with <strong>and</strong> without inlet vanes, respectively, in. WC (Pa)<br />

If the ratio D 1/D 2 for a backward-curved centrifugal fan <strong>of</strong> impeller diameter D 2 � 20 in. (508 mm)<br />

is taken as 0.75 <strong>and</strong> the percentage <strong>of</strong> blocked area at the inlet is 20 percent, the velocity at the fan<br />

inlet when the inlet vanes are fully opened is<br />

v inlet � V˙<br />

A free<br />

�<br />

10,400<br />

0.8�[(20 � 0.75)/(12 � 2)] 2<br />

� 10,590 fpm (53 m/s)<br />

For such an extremely high velocity, the ratio <strong>of</strong> fan total pressure <strong>of</strong> this BC centrifugal fan <strong>of</strong><br />

20-in. (508-mm) impeller diameter when the inlet vanes are fully opened is p t,i/p t,o � 0.63. More<br />

than one-third <strong>of</strong> the fan energy output is lost as a result <strong>of</strong> the installation <strong>of</strong> inlet vanes. Such a decrease<br />

in fan total pressure due to an extremely high velocity v inlet was verified in a field installation

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