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Handbook of air conditioning and refrigeration / Shan K

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Return or Exhaust Duct Systems<br />

AIR SYSTEMS: AIR DUCT DESIGN 17.63<br />

Behls (1978) compared four designs <strong>of</strong> a bunker ventilation duct system with 10 risers connected to<br />

a main exhaust duct. The results <strong>of</strong> these four designs are as follows:<br />

System total<br />

pressure loss, Riser unbalance,<br />

in. WC (Pa) in. WC (Pa)<br />

Fixed-diameter riser, tee/diffuser � 7.39 (� 1837) 6.55 (1628)<br />

Variable-diameter riser, tee/diffuser � 5.89 (� 1464) 1.77 (440)<br />

Fixed-diameter riser, conical tee � 5.29 (� 1315) 4.06 (1009)<br />

Variable-diameter riser conical tee � 4.03 (� 1002) 1.62 (403)<br />

Using a greater branch duct velocity than the main duct, <strong>and</strong> varying the sizes <strong>of</strong> the risers, select<br />

proper duct fittings to decrease system total pressure loss <strong>and</strong> system unbalance.<br />

Example 17.2. For a round supply duct system made <strong>of</strong> galvanized steel with spiral seams, as<br />

shown in Fig. 17.20, its operational <strong>and</strong> constructional characteristics are as follows:<br />

Supply <strong>air</strong> temperature<br />

Kinematic viscosity <strong>of</strong> <strong>air</strong><br />

Density <strong>of</strong> supply <strong>air</strong><br />

Absolute roughness<br />

Local loss coefficients in section FO-1<br />

Fan total efficiency, average<br />

Motor efficiency<br />

Electrical energy cost<br />

Installation cost <strong>of</strong> duct<br />

CRF<br />

Annual operating hours<br />

60°F (15.6°C)<br />

1.59 � 10 �4 ft 2 /s (1.46 � 10 �5 m 2 /s)<br />

0.075 lb/ft 3 (1.20 kg/m 3 )<br />

0.0003 ft (0.09 mm)<br />

0.5<br />

0.7<br />

0.8<br />

$0.08/kWh<br />

$3.5/ft 2<br />

0.10<br />

3000<br />

The total supply volume flow rate at the fan discharge is 3000 cfm (1.415 m 3 /s), <strong>and</strong> the adjusted<br />

volume flow rates because <strong>of</strong> duct heat gain for each <strong>of</strong> the branch take<strong>of</strong>fs are illustrated in<br />

Fig. 17.20. First, size this supply duct system. Then if each branch take<strong>of</strong>f is connected to a VAV<br />

box that needs a total pressure loss <strong>of</strong> 0.75 in. WC (186 Pa) at its inlet, calculate the total pressure<br />

loss required for this supply duct system excluding the VAV box <strong>and</strong> downstream flexible duct <strong>and</strong><br />

diffuser.<br />

Solution:<br />

1. For the first iteration, start with the round duct section 2-5, which may be the last section <strong>of</strong><br />

the design critical path. Assume a diameter <strong>of</strong> 12 in., or 1 ft, <strong>and</strong> an <strong>air</strong> velocity <strong>of</strong> 1200 fpm, or 20<br />

ft/s. Assume also that the local loss coefficient <strong>of</strong> the straight-through stream <strong>of</strong> the diverging tee<br />

C c,s � 0.15, <strong>and</strong> for the elbow C o � 0.22. The Reynolds number based on diameter D is<br />

Re D � vD<br />

n �<br />

20 � 1<br />

� 125,786<br />

�4 1.59 � 10

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