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II - DCE FEL ČVUT v Praze

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Mechanical Configuration of an Automation System with SIMATIC S7 Ex Modules<br />

I/O Modules with Intrinsically-Safe Signals<br />

C79000-G7076-C152-04<br />

Ex i non-Ex i<br />

> 1 mm<br />

Ex i non-Ex i<br />

Fig. 1-11 Routing of cables for intrinsically safe circuits<br />

Cable routed in separate, insulating<br />

cable ducts<br />

Cables routed in a common cable<br />

duct with an insulating intermediate<br />

layer<br />

(The solid insulating intermediate<br />

layer of >1 mm provides reliable<br />

isolation of the intrinsically safe lines<br />

in accordance with EN 50020)<br />

Where sheathed cables of intrinsically safe and non-intrinsically safe circuits<br />

are routed together, the sheathed cable of the intrinsically safe circuit must<br />

withstand a minimum test voltage of 1500 Vrms AC.<br />

The high test voltage of 1500 V AC can be dispensed with if the intrinsically<br />

safe or non-intrinsically safe circuits are enclosed in a grounded (earthed)<br />

shield. However, the test voltage of the lines for intrinsically safe circuits<br />

must be at least 500 V AC (between conductor-conductor-ground).<br />

Intrinsically safe lines must be clearly marked. If a color is used, it must be<br />

light-blue. An exception to this rule is the routing of lines within equipment,<br />

distribution panels and switchrooms. Cables and lines thus marked must not<br />

be used for other purposes.<br />

In general, intrinsically safe circuits must be installed in a floating<br />

arrangement. A connection to ground via a 15 kOhm resistor, e.g. to<br />

discharge electrostatic charges, does not qualify as a ground. Intrinsically<br />

safe circuits must be grounded when this is required for measurement or<br />

safety reasons. Grounding may only take place at one point by connection to<br />

the equipotential bonding conductor. Equipotential bonding must be provided<br />

throughout the entire installation area of intrinsically safe circuits.<br />

1-17

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