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100-Metodos-de-Qualidade-Total

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MANAGEMENT METHODS 21<br />

switching to 'tightened inspection' when the supplier's performance is<br />

shown to have become less satisfactory.<br />

• Tightened inspection makes it less likely that a faulty batch will be<br />

passed.<br />

• Reduced inspection occurs when the supplier's performance has<br />

consistently been better than the AOL agreed.<br />

• BS 600] gives rules for switching from one inspection level to another<br />

and the consequences of this.<br />

3 Knowledge of whether <strong>de</strong>fective units or <strong>de</strong>fects are being inspected<br />

for.<br />

Background information is:<br />

4 What is the size of the batch to be inspected?<br />

5 Is the batch<br />

• part of a series of batches which have already been inspected?<br />

• the first batch of a new series?<br />

• a 'one-off' or isolated batch?<br />

6 The most advantageous method of sampling:<br />

• Single sampling: a single sample of a given size is taken and a <strong>de</strong>cision<br />

ma<strong>de</strong> to accept, reject, or sample the whole batch if more than a<br />

given number of <strong>de</strong>fects is found.<br />

• Double sampling: a sample is taken of a smaller size than the single<br />

sample and then a <strong>de</strong>cision is taken to accept, reject or take a second<br />

sample.<br />

• Multiple sampling: an extention of double sampling, allowing up to<br />

seven samples to be taken before a <strong>de</strong>cision is ma<strong>de</strong>.<br />

• Sequential sampling: no fixed sample size; the samples are accumulated<br />

until enough information is available to make a <strong>de</strong>cision.<br />

Benefits<br />

AOL and BS 6001 give a set of rules on acceptance and rejection of<br />

samples, based upon the sample size and number of <strong>de</strong>fects found in the<br />

sample, that can be mutually agreed between the customer and supplier,<br />

thereby reducing disputes.<br />

Example<br />

An organization is purchasing containers. The critical part of the container<br />

is the insi<strong>de</strong> diameter of the curved corner. A specification has been drawn<br />

up for the radius of the corner and an AOL of 2.5 per cent outsi<strong>de</strong><br />

specification agreed with the supplier.

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