100-Metodos-de-Qualidade-Total
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MANAGEMENT METHODS 21<br />
switching to 'tightened inspection' when the supplier's performance is<br />
shown to have become less satisfactory.<br />
• Tightened inspection makes it less likely that a faulty batch will be<br />
passed.<br />
• Reduced inspection occurs when the supplier's performance has<br />
consistently been better than the AOL agreed.<br />
• BS 600] gives rules for switching from one inspection level to another<br />
and the consequences of this.<br />
3 Knowledge of whether <strong>de</strong>fective units or <strong>de</strong>fects are being inspected<br />
for.<br />
Background information is:<br />
4 What is the size of the batch to be inspected?<br />
5 Is the batch<br />
• part of a series of batches which have already been inspected?<br />
• the first batch of a new series?<br />
• a 'one-off' or isolated batch?<br />
6 The most advantageous method of sampling:<br />
• Single sampling: a single sample of a given size is taken and a <strong>de</strong>cision<br />
ma<strong>de</strong> to accept, reject, or sample the whole batch if more than a<br />
given number of <strong>de</strong>fects is found.<br />
• Double sampling: a sample is taken of a smaller size than the single<br />
sample and then a <strong>de</strong>cision is taken to accept, reject or take a second<br />
sample.<br />
• Multiple sampling: an extention of double sampling, allowing up to<br />
seven samples to be taken before a <strong>de</strong>cision is ma<strong>de</strong>.<br />
• Sequential sampling: no fixed sample size; the samples are accumulated<br />
until enough information is available to make a <strong>de</strong>cision.<br />
Benefits<br />
AOL and BS 6001 give a set of rules on acceptance and rejection of<br />
samples, based upon the sample size and number of <strong>de</strong>fects found in the<br />
sample, that can be mutually agreed between the customer and supplier,<br />
thereby reducing disputes.<br />
Example<br />
An organization is purchasing containers. The critical part of the container<br />
is the insi<strong>de</strong> diameter of the curved corner. A specification has been drawn<br />
up for the radius of the corner and an AOL of 2.5 per cent outsi<strong>de</strong><br />
specification agreed with the supplier.