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100-Metodos-de-Qualidade-Total

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56 <strong>100</strong> METHODS FOR TOTAL QUALITY MANAGEMENT<br />

Method 20<br />

Pareto analysis<br />

Purpose<br />

To separate the most important causes of a problem from the many trivial.<br />

Also, to i<strong>de</strong>ntify the most important problems for a team to work on.<br />

Pareto analysis was first used by Wilfredo Pareto, an Italian economist.<br />

When to use<br />

When a team is analysing data relating to a problem to <strong>de</strong>ci<strong>de</strong> which are<br />

the most important factors to be tackled first to have the most impact on<br />

the problem.<br />

Table 1 Pareto analysis<br />

Error <strong>de</strong>scription Error co<strong>de</strong> Count % of total Cumul. %<br />

Wrong component 33 3,138 22.95 22.95<br />

Missing component 51 2,541 18.59 41 .54<br />

Not sol<strong>de</strong>red 71 1,382 10.11 51.65<br />

Other sol<strong>de</strong>rfPB problems 92 1,307 9.56 61 .21<br />

Wrongly inserted 54 1,142 8.35 69.56<br />

Shorts-sol<strong>de</strong>r si<strong>de</strong> 77 83 1 6.08 75 .64<br />

Electrical <strong>de</strong>fect 12 722 5.28 80.92<br />

Wrong placement<br />

687 5.03 85.95<br />

Shorts caused by components 56 649 4.75 90.70<br />

Test equipment . . . 94 523 3.83 94.52<br />

Not correctly inserted 61 237 1.73 96.25<br />

PB faults 91 178 1.30 97.56<br />

Electrical out of tolerance 15 83 0.61 98.16<br />

Mechanical <strong>de</strong>fect 11 78 0.57 98.73<br />

SMD alignment 58<br />

0.43 99.17<br />

Shorts-component si<strong>de</strong> 78 51 0.37 99.54<br />

Protrusion length 46 23 0.17 99.71<br />

Documents progr. faults 93 19 0.14 99.85<br />

Additional component 52 8 0.06 99.90<br />

SMD tombstone-effect 59 6 0.04 99.95<br />

Missing label 95 3 0.02 99.97<br />

Dirt 22 I 0.01 99.98<br />

Broken sol<strong>de</strong>r joint 76 1 0.01 99.99<br />

Ball-shaped sol<strong>de</strong>r joint 82 0 0.00 99.99<br />

Component damaged 41<br />

0.01 <strong>100</strong>.00<br />

<strong>Total</strong> 13 671 <strong>100</strong>.00<br />

53<br />

59

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