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Enayam Port

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Tamil Research Institute<br />

RAPID TECHNO-ECONOMIC FEASIBILITY REPORT FOR<br />

DEVELOPMENT OF COLACHEL PORT AT TAMILNADU<br />

FINAL REPORT<br />

Many shipyards have been closing amid the demand glut.<br />

• STX Finland closed the world's leading ferry builder<br />

• 1/3rd of China's yards may close by 2018 – according to trade association for China's shipbuilding<br />

industry<br />

• Chinese shipbuilder Ronsheng laid off 80% of workforce in 2 years<br />

• Number of active shipyards fell from 1168 in 2009 to 696<br />

The situation is expected to continue as majority of current fleet would not get replaced in the next 5-10 years.<br />

Hence, the effects of surplus tonnage are long-term.<br />

Amongst the four main shipbuilding sub sectors, only defence looks feasible for <strong>Enayam</strong>.<br />

4 Main Shibuilding Sectors<br />

Key Challenges and Opportunities<br />

Commer<br />

-cial<br />

• Liquid, dry bulk,<br />

container vessels<br />

• Dominated by China<br />

and Korea<br />

• Difficult to compete with China's heavy govt. subsidy and Korea's<br />

technical sophistication<br />

• Low labour productivity in India – 55 man days/ton versus Japan's 25<br />

man hours /ton offsets cheap labour<br />

• High material cost because of dependency from steel imports<br />

Defence<br />

• Warships, aircraft<br />

carriers, submarines for<br />

the Indian Navy<br />

• Indigenous shipbuilding - 60% of Navy's acquisition budget<br />

• Low productivity – 1.33 and 0.48 ships per year for MDL & CSL<br />

respectively against international standard of 5.7 and build time 4<br />

times international standard<br />

• Indian navy's demand > capacity of public shipyards<br />

• Make in India push to spur demand for Indian-made defence vessels<br />

• Opportunity for new players with estimated 95 vessels due for<br />

acquisition by Navy by 2027<br />

Inland<br />

and<br />

coastal<br />

vessels<br />

Service<br />

• Transport of goods<br />

through navigable<br />

waterways and along<br />

coast<br />

• Dredging vessels, offshore<br />

supply/supportessels<br />

• Yard must be located close to a river bank<br />

• Lack of automation – inability to deliver large orders<br />

• Inland water transport only 1% of transport market<br />

• Coastal shipping – 7% domestic cargo<br />

• Dutch monopoly on dredging vessels<br />

• Offshore vessels dominated by Singapore, Norway, China<br />

• Oversupply of offshore vessels => low new-build order volume<br />

Source: Discussion with expert; media reports, report by working group, industry reports<br />

Only feasible option<br />

Figure 85: Main shipbuilding sub sectors<br />

2. Ship repair<br />

Ship repair can be broadly classified into two types – scheduled and unscheduled.<br />

93<br />

www.tamilri.com

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