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sectoral economic costs and benefits of ghg mitigation - IPCC

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Somnath Bhattacharjee<br />

pre-calcinator. The kiln capacities have also gone up from 300–600 tpd in 1960s to 3000–10000<br />

tpd today. Since 1985, India became net exporter <strong>of</strong> cement with some plants even exporting<br />

clinkers.<br />

Table 2<br />

Impact <strong>of</strong> measures on energy savings <strong>and</strong> CO 2 reduction along with the cost<br />

Options<br />

Total Specific CO 2 Costs / tonne<br />

savings <strong>costs</strong> ($/GJ) avoided CO 2 avoided<br />

(PJ)<br />

(ktonne) ($/ton)<br />

Conversion <strong>of</strong> SS Boiler to FBC 2.01 7.14 190.40 75.40<br />

Boiler<br />

Installation <strong>of</strong> High Capacity 0.05 17.83 22.84 39.03<br />

Chippers<br />

Installation <strong>of</strong> Continous Digestors 4.35 1.41 483.32 12.69<br />

Modified Cooking Ener Batch/Super 3.74 1.40 408.91 12.83<br />

Batch<br />

Oxygen Delignification 0.31 47.04 148.04 98.56<br />

Installation <strong>of</strong> Falling Film 1.84 1.76 173.75 18.63<br />

Evaporators<br />

Replacing steam ejectors with 0.01 -.02 1.09 -0.18<br />

vaccum pump<br />

Disc Refiners in place <strong>of</strong> Conical 0.02 14.51 10.41 27.87<br />

refiners<br />

VSD Application in washer drum 0.01 .68 2.98 2.28<br />

drives<br />

Installation <strong>of</strong> VSD in boiler ID fan 0.01 -3.93 3.91 -10.05<br />

Installation <strong>of</strong> Trinip press 3.46 2.71 326.86 28.68<br />

Installation <strong>of</strong> DC drives in paper 0.27 -9.98 128.83 -20.91<br />

machines<br />

Total 16.06 1901.34<br />

The specific cost is calculated using the following formula:<br />

SC = (A* I + O&M - S el * P el - S fuel * P fuel )/TS p<br />

Where,<br />

SC is the specific <strong>costs</strong> ($/GJ)<br />

A is annuity factor on investments (assuming interest rate <strong>of</strong> 16%)<br />

I is investment ($)<br />

O & M is operating <strong>and</strong> maintenance <strong>costs</strong> ($/Yr.)<br />

S el is savings on electricity (GJ/Yr.)<br />

P el is price <strong>of</strong> electricity ($/GJ)<br />

S fuel is savings on fuel (GJ/Yr.)<br />

P fuel is price <strong>of</strong> fuel ($/GJ)<br />

TS p is total primary energy savings (GJ/Yr.)<br />

Energy performance<br />

Cement making is a highly energy intensive producer. At present lends <strong>of</strong> consumption the sector<br />

accounts for 18.3% <strong>of</strong> the total coal consumed by the industry sector. Electricity consumption is<br />

around 5.3% <strong>of</strong> the total industrial electricity consumption. The total energy use in the sector rose<br />

from 114.8 PJ in 1980/81 to 293.8 PJ in 1994/95.<br />

In terms <strong>of</strong> sec, there is a wide variation amongst plants because <strong>of</strong> the differences in the capacity<br />

utilisation, vintage, product mix, process <strong>of</strong> manufacture, equipment configuration etc. But<br />

globally, the sec has been on a decline as can be seen from figure 3.<br />

225

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