Models 5E, 5F, 5G & 5H Electric Switch Machines: Single ... - Alstom

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Scheduled MaintenanceTable 4–4. Lubrication Instructions for Models 5E and 5GItem No. Part(s) To Be Lubricated Instructions3 Pivot pins for brush-holder arms Oil sparingly.4 Upper clutch bearing Oil. Do not spill on clutch.See Note 1.5 Lower clutch bearing Force grease through tube to bearing.6 Lower intermediate-gear bearing Force grease through pinion shaft.7 Upper intermediate-gear bearing Force grease through pinion shaft.8 Main gear bearing Force grease through pinion shaft.9 Throw-bar and locking-bar roller On main gear. Crank machine to alignfitting with hole in gear frame.10 Point-detector Grease.11 Point-detector rollers and shaft,and rollers on centering armsOil sparingly. Keep notches on rods open.12 Gear faces and all internal slidingpartsIncludes cam faces and locking-bar slotsin point-detector compartment.See Note 2.13 Throw bar Grease.14 External sliding surfaces Includes lock and detector rod.15 Nuts of lock rod and detector rod Oil occasionally to prevent corrosion.16 Padlock hasp hinge pins Oil occasionally to prevent corrosion.NOTE 1Do not fill oil cup up to top of tube inside cup. Too much oil will flood thebearing and may result in fouling the clutch. Add only three drops of oilonce a month.NOTE 2Apply only a thin coat of grease to gear teeth and sides of gear, especiallyto clutch output pinion and mating intermediate gear.P1293, Rev. Jun/07 4–9 Alstom Signaling Inc.
Scheduled MaintenanceOIL PER ALSTOM SPEC. 91A0007RUST AND OXIDATION INHIBITEDALL-TEMPERATURE EPGREASE ALSTOM SPEC. 91A0012(1 OF SEVERAL)TERMINAL BOARD(MODEL 5G ONLY)Figure 4-1. Lubrication Locations for Models 5E and 5GP1293, Rev. Jun/07 4–10 Alstom Signaling Inc.
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Models 5E, 5F, 5G &5H Electric Swit
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LIST OF EFFECTIVE PAGESP1293, Model
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PREFACENOTICE OF CONFIDENTIAL INFOR
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ABOUT THE MANUALThis manual is inte
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MANUAL SPECIAL NOTATIONSIn the Alst
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TopicTABLE OF CONTENTSPage1. SECTIO
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TopicTABLE OF CONTENTSPage4. SECTIO
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TopicTABLE OF CONTENTSPage6.5.32. C
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DescriptionLIST OF FIGURES (CONT.)P
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DescriptionLIST OF TABLESPageTable
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DescriptionLIST OF TABLES (CONT.)Pa
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General Description1. SECTION 1 - G
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General Description1.3. MODEL 5E, 5
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General Description1.4. MODEL 5 SER
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General DescriptionThe components i
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General Description1.5.2. Proper At
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General Description1.5.7. Safety at
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Theory of Operation2. SECTION 2 - T
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Theory of OperationFigure 2-3. Hand
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Theory of OperationFigure 2-5. Inse
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Theory of OperationThe locations of
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Theory of Operation2.5.1. MotorThe
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Theory of Operation2.5.1.1. Commuta
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Theory of OperationWhen the motor i
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Theory of OperationTHROWBARHAND CRA
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Theory of Operation2.5.3.1. Frictio
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Theory of OperationFinal cam bar mo
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Theory of Operation2.5.5. Lock RodT
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Theory of Operation2.5.6. Point Det
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Theory of Operation2.5.7. Box Style
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Theory of OperationFigure 2-27. Poi
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Theory of Operation2.5.8.3. Shunt C
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Theory of OperationWARNINGADHERE TO
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Theory of Operation46POINT DETECTOR
Page 69 and 70: Theory of Operation2.5.9.1. Switch
Page 71 and 72: Theory of Operation2.5.9.3. Example
Page 73 and 74: Installation3. SECTION - INSTALLATI
Page 75 and 76: Installation3.3.1. Left- or Right-H
Page 77 and 78: InstallationMIN. FOR 5E, 5F ONLYFig
Page 79 and 80: Installation3.3.5. Hand-Throw Lever
Page 81 and 82: Installation3.3.8. Connect and Init
Page 83 and 84: Installation3.3.9. Connect and Init
Page 85 and 86: Installation3.4.1. Point Detector R
Page 91 and 92: Installation3.5. BEFORE REPLACING M
Page 93 and 94: Installation3.5.3. Temperature Cons
Page 95 and 96: Installation3.6.2.1. Changing Over
Page 97 and 98: InstallationTable 3-12. Changing Ov
Page 99 and 100: Installation3.6.2.2. Changing Over
Page 103 and 104: Installation3.6.3. Changing Over th
Page 107 and 108: InstallationFigure 3-5. 5H Switch M
Page 109 and 110: InstallationTable 3-15. Throw Rod P
Page 111 and 112: InstallationTHIS PAGE INTENTIONALLY
Page 113 and 114: Scheduled Maintenance4.4. SPECIAL T
Page 115 and 116: Scheduled Maintenance4.6. PREVENTIV
Page 117 and 118: Scheduled MaintenanceTable 4-2. Sit
Page 119: Scheduled MaintenanceTable 4-3. Lub
Page 123 and 124: Scheduled MaintenanceOIL PER ALSTOM
Page 125 and 126: Scheduled Maintenance4.9. QUARTERLY
Page 127 and 128: Scheduled MaintenanceTable 4-8. Obs
Page 129 and 130: Scheduled Maintenance4.9.3. Motor B
Page 131 and 132: Scheduled Maintenance4.9.4. Box-Sty
Page 133 and 134: Scheduled MaintenanceTable 4-11. Bo
Page 135 and 136: Scheduled MaintenanceTable 4-12. Th
Page 137 and 138: Scheduled MaintenanceTable 4-13. Lo
Page 139 and 140: Scheduled MaintenanceTable 4-14. Po
Page 141 and 142: Scheduled MaintenanceTable 4-15. Po
Page 143 and 144: Scheduled Maintenance4.9.9. Shunt C
Page 145 and 146: Scheduled Maintenance4.9.9.2. Model
Page 147 and 148: Scheduled MaintenanceTable 4-18. Mo
Page 149 and 150: Scheduled MaintenanceTable 4-19. Co
Page 151 and 152: Scheduled Maintenance4.9.12. Fricti
Page 157 and 158: Scheduled Maintenance4.9.15. Crank
Page 159 and 160: Scheduled Maintenance4.10. SEMI-ANN
Page 161 and 162: Scheduled MaintenanceTable 4-26. Ma
Page 163 and 164: Scheduled MaintenanceTHIS PAGE INTE
Page 165 and 166: TroubleshootingTable 5-1. Symptoms
Page 167 and 168: TroubleshootingTable 5-2. Trackside
Page 169 and 170: Corrective Maintenance6.2. TEST EQU
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Corrective MaintenanceTable 6-2. Sw
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Corrective MaintenanceTable 6-6. Cl
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Corrective Maintenance6.4.1. Switch
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Corrective Maintenance6.4.2. MotorT
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Corrective MaintenanceTable 6-8. Mo
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Corrective Maintenance6.4.3. Clutch
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Corrective Maintenance6.4.4. Point
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Corrective MaintenanceTable 6-10. P
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Corrective MaintenanceTable 6-12. C
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Corrective Maintenance6.5.2. Brush
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Corrective Maintenance6.5.4. Motor
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Corrective Maintenance6.5.6. Motor
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Corrective Maintenance6.5.8. Throw
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Corrective Maintenance6.5.12. Lock
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Corrective Maintenance6.5.14. Cutou
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Corrective Maintenance6.5.17. Inter
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Corrective Maintenance6.5.19. Recti
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Corrective Maintenance6.5.22. Conta
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Corrective Maintenance6.5.24. Arm (
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Corrective Maintenance6.5.27. Throw
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Corrective Maintenance6.5.31. Cam B
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Corrective Maintenance6.6. SWITCH M
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Corrective MaintenanceTable 6-47. M
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Corrective MaintenanceTHIS PAGE INT
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Parts CatalogFigure 7-1. Model 5E S
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Parts CatalogTable 7-1. Main Parts
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Parts CatalogFigure 7-3. Model 5F S
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Parts CatalogTable 7-2. Main Parts
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Parts CatalogFigure 7-5. Detail Par
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Parts CatalogTable 7-3. Detail Part
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Parts CatalogTable 7-3. Detail Part
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Parts CatalogFigure 7-6. Bars, Coup
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Parts CatalogFigure 7-7. Brackets,
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Parts CatalogTable 7-5. Brackets, P
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Parts CatalogTable 7-6. Selector-Le
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Parts CatalogTable 7-6. Selector-Le
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Parts CatalogFigure 7-9. FramesP129
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Parts CatalogTable 7-7. Frames (Con
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Parts CatalogTable 7-7. Frames (Con
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Parts CatalogFigure 7-10. Point-Det
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Parts CatalogTable 7-8. Point-Detec
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Parts CatalogFigure 7-11. Lock Rods
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Parts Catalog67381245ALink MotionFi
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Parts CatalogFigure 7-13. Biased-Ne
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Parts CatalogTable 7-11. Biased-Neu
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Parts CatalogFigure 7-14. Contactor
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Parts CatalogTable 7-12. Contactor
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Parts CatalogTable 7-12. Contactor
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Parts CatalogTable 7-13. Switch Mac
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Parts CatalogTable 7-13. Switch Mac
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Parts CatalogTable 7-14. Terminal B
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Parts CatalogTable 7-15. Wire Entra
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Parts CatalogTable 7-16. ToolsRefNo
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DrawingsNWRLRWZR6POINT DETECTOR(NOT
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DrawingsPOINT DETECTORD8 7 6 5 4 3
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DrawingsPOINT DETECTORD8 7 6 5 4 3
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DrawingsTERMINAL BOARDR.H. POINTNOR
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DrawingsTERMINAL BOARD1 2 3 4 5 6 7
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DrawingsTHIS PAGE INTENTIONALLY LEF
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Models 5E, 5F, 5G & 5H Electric Switch Machines: Single ... - Alstom

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