Models 5E, 5F, 5G & 5H Electric Switch Machines: Single ... - Alstom

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DescriptionLIST OF TABLES (CONT.)PageTable 7–15. Wire Entrance Couplings and Conduit Lock Rod and DetectorRod Lugs............................................................................................................. 7–56Table 7–16. Tools..................................................................................................... 7–58P1293, Rev. Jun/07 xii Alstom Signaling Inc.
General Description1. SECTION 1 - GENERAL DESCRIPTION1.1. SCOPE OF MANUALThe purpose of this manual is to describe the principal features of the Alstom Model 5E,5F, 5G and 5H Electric Switch Machines and tell how to properly inspect, service andtest the switch machine, and identify both recommended spare parts and replacementparts. Spare parts are identified in this manual.To order a switch machine complete refer to the Alstom Signaling Inc. Product andParts Catalog. The illustrated catalog also includes all the parts necessary to completethe total layout.1.2. SWITCH MACHINE FEATURESThe Alstom Model 5E-5H Electric Switch Machines incorporate all of the featuresrequired to meet interlocking practices. They can be used at single switches, double-slipswitches, movable-point frogs, and derails, regardless of variations in switch fittingstandards and weights of rail. They are notably suitable for use in subways or on rapidtransit properties.5E, 5F, 5G, and 5H switch machines weigh between 900 and 1100 pounds. Models 5Eand 5F are about five feet eight inches long by eight inches high by 38 inches wide.Models 5G and 5H are one foot longer.1.2.1. Single Control Versus Dual ControlThe 5E and 5G Switch Machines operate by the internal electric motor only; they aresingle-control machines.The 5F and 5H Switch Machines are operated by a motor or by a mechanical handthrow lever; they are dual control machines.P1293, Rev. Jun/07 1–1 Alstom Signaling Inc.
Page 1 and 2: Models 5E, 5F, 5G &5H Electric Swit
Page 3 and 4: LIST OF EFFECTIVE PAGESP1293, Model
Page 5 and 6: PREFACENOTICE OF CONFIDENTIAL INFOR
Page 7 and 8: ABOUT THE MANUALThis manual is inte
Page 9 and 10: MANUAL SPECIAL NOTATIONSIn the Alst
Page 11 and 12: TopicTABLE OF CONTENTSPage1. SECTIO
Page 13 and 14: TopicTABLE OF CONTENTSPage4. SECTIO
Page 15 and 16: TopicTABLE OF CONTENTSPage6.5.32. C
Page 17 and 18: DescriptionLIST OF FIGURES (CONT.)P
Page 19 and 20: DescriptionLIST OF TABLESPageTable
Page 21: DescriptionLIST OF TABLES (CONT.)Pa
Page 25 and 26: General Description1.3. MODEL 5E, 5
Page 27 and 28: General Description1.4. MODEL 5 SER
Page 29 and 30: General DescriptionThe components i
Page 31 and 32: General Description1.5.2. Proper At
Page 33 and 34: General Description1.5.7. Safety at
Page 35 and 36: Theory of Operation2. SECTION 2 - T
Page 37 and 38: Theory of OperationFigure 2-3. Hand
Page 39 and 40: Theory of OperationFigure 2-5. Inse
Page 41 and 42: Theory of OperationThe locations of
Page 43 and 44: Theory of Operation2.5.1. MotorThe
Page 45 and 46: Theory of Operation2.5.1.1. Commuta
Page 47 and 48: Theory of OperationWhen the motor i
Page 49 and 50: Theory of OperationTHROWBARHAND CRA
Page 51 and 52: Theory of Operation2.5.3.1. Frictio
Page 53 and 54: Theory of OperationFinal cam bar mo
Page 55 and 56: Theory of Operation2.5.5. Lock RodT
Page 57 and 58: Theory of Operation2.5.6. Point Det
Page 59 and 60: Theory of Operation2.5.7. Box Style
Page 61 and 62: Theory of OperationFigure 2-27. Poi
Page 63 and 64: Theory of Operation2.5.8.3. Shunt C
Page 65 and 66: Theory of OperationWARNINGADHERE TO
Page 67 and 68: Theory of Operation46POINT DETECTOR
Page 69 and 70: Theory of Operation2.5.9.1. Switch
Page 71 and 72: Theory of Operation2.5.9.3. Example
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Installation3. SECTION - INSTALLATI
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Installation3.3.1. Left- or Right-H
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InstallationMIN. FOR 5E, 5F ONLYFig
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Installation3.3.5. Hand-Throw Lever
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Installation3.3.8. Connect and Init
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Installation3.3.9. Connect and Init
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Installation3.4.1. Point Detector R
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Installation3.5. BEFORE REPLACING M
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Installation3.5.3. Temperature Cons
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Installation3.6.2.1. Changing Over
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InstallationTable 3-12. Changing Ov
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Installation3.6.2.2. Changing Over
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Installation3.6.3. Changing Over th
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InstallationFigure 3-5. 5H Switch M
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InstallationTable 3-15. Throw Rod P
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InstallationTHIS PAGE INTENTIONALLY
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Scheduled Maintenance4.4. SPECIAL T
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Scheduled Maintenance4.6. PREVENTIV
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Scheduled MaintenanceTable 4-2. Sit
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Scheduled MaintenanceTable 4-3. Lub
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Scheduled MaintenanceOIL PER ALSTOM
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Scheduled MaintenanceOIL PER ALSTOM
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Scheduled Maintenance4.9. QUARTERLY
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Scheduled MaintenanceTable 4-8. Obs
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Scheduled Maintenance4.9.3. Motor B
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Scheduled Maintenance4.9.4. Box-Sty
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Scheduled MaintenanceTable 4-11. Bo
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Scheduled MaintenanceTable 4-12. Th
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Scheduled MaintenanceTable 4-13. Lo
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Scheduled MaintenanceTable 4-14. Po
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Scheduled MaintenanceTable 4-15. Po
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Scheduled Maintenance4.9.9. Shunt C
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Scheduled Maintenance4.9.9.2. Model
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Scheduled MaintenanceTable 4-18. Mo
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Scheduled MaintenanceTable 4-19. Co
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Scheduled Maintenance4.9.12. Fricti
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Scheduled Maintenance4.9.15. Crank
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Scheduled Maintenance4.10. SEMI-ANN
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Scheduled MaintenanceTable 4-26. Ma
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Scheduled MaintenanceTHIS PAGE INTE
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TroubleshootingTable 5-1. Symptoms
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TroubleshootingTable 5-2. Trackside
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Corrective Maintenance6.2. TEST EQU
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Corrective MaintenanceTable 6-2. Sw
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Corrective MaintenanceTable 6-6. Cl
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Corrective Maintenance6.4.1. Switch
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Corrective Maintenance6.4.2. MotorT
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Corrective MaintenanceTable 6-8. Mo
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Corrective Maintenance6.4.3. Clutch
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Corrective Maintenance6.4.4. Point
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Corrective MaintenanceTable 6-10. P
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Corrective MaintenanceTable 6-12. C
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Corrective Maintenance6.5.2. Brush
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Corrective Maintenance6.5.4. Motor
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Corrective Maintenance6.5.6. Motor
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Corrective Maintenance6.5.8. Throw
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Corrective Maintenance6.5.12. Lock
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Corrective Maintenance6.5.14. Cutou
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Corrective Maintenance6.5.17. Inter
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Corrective Maintenance6.5.19. Recti
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Corrective Maintenance6.5.22. Conta
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Corrective Maintenance6.5.24. Arm (
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Corrective Maintenance6.5.27. Throw
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Corrective Maintenance6.5.31. Cam B
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Corrective Maintenance6.6. SWITCH M
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Corrective MaintenanceTable 6-47. M
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Corrective MaintenanceTHIS PAGE INT
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Parts CatalogFigure 7-1. Model 5E S
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Parts CatalogTable 7-1. Main Parts
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Parts CatalogFigure 7-3. Model 5F S
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Parts CatalogTable 7-2. Main Parts
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Parts CatalogFigure 7-5. Detail Par
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Parts CatalogTable 7-3. Detail Part
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Parts CatalogTable 7-3. Detail Part
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Parts CatalogFigure 7-6. Bars, Coup
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Parts CatalogFigure 7-7. Brackets,
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Parts CatalogTable 7-5. Brackets, P
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Parts CatalogTable 7-6. Selector-Le
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Parts CatalogTable 7-6. Selector-Le
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Parts CatalogFigure 7-9. FramesP129
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Parts CatalogTable 7-7. Frames (Con
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Parts CatalogTable 7-7. Frames (Con
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Parts CatalogFigure 7-10. Point-Det
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Parts CatalogTable 7-8. Point-Detec
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Parts CatalogFigure 7-11. Lock Rods
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Parts Catalog67381245ALink MotionFi
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Parts CatalogFigure 7-13. Biased-Ne
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Parts CatalogTable 7-11. Biased-Neu
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Parts CatalogFigure 7-14. Contactor
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Parts CatalogTable 7-12. Contactor
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Parts CatalogTable 7-12. Contactor
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Parts CatalogTable 7-13. Switch Mac
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Parts CatalogTable 7-13. Switch Mac
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Parts CatalogTable 7-14. Terminal B
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Parts CatalogTable 7-15. Wire Entra
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Parts CatalogTable 7-16. ToolsRefNo
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DrawingsNWRLRWZR6POINT DETECTOR(NOT
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DrawingsPOINT DETECTORD8 7 6 5 4 3
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DrawingsPOINT DETECTORD8 7 6 5 4 3
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DrawingsTERMINAL BOARDR.H. POINTNOR
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DrawingsTERMINAL BOARD1 2 3 4 5 6 7
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DrawingsTHIS PAGE INTENTIONALLY LEF
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Models 5E, 5F, 5G & 5H Electric Switch Machines: Single ... - Alstom

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