Jeep Engines - Oljeep

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Many part numbers are listed in this book for reference. They may notbe currently available. For part numbers with the letter P prefix, referto the latest Mopar Performance F’arts Catalog. For part numberswithout the letter P prefix, contact your local Chrysler-Plymouth-Dodge-<strong>Jeep</strong> dealer.Mopar Performance Parts Technical Assistance Hotline1-248-969-1 690Monday through Friday8:OO a.m. - 12:OO p.m.1:00 p.m. - 5:OO p.m. (EST).. . T - 117
AcknowledgementsThe information presented in this book was compiled from various sources. Much of it has come fromDaimlerChrysler Engineering, the DaimlerChrysler Service Manual Department, and the Walter P. ChryslerMuseum, and reflects not only our experience with performance research and development, but our racinginvolvement as well. To this I must add my appreciation for the tremendous job that our independenttesting facilities have done relative to the information contained in this manual.I would also like to acknowledge my coworkers at Mopar Performance Parts, as well as our friends atArrow Racing <strong>Engines</strong>, McCormack Motorsports, modis Solutions, and the Adair Printing Company.Without them, this manual would not be possible.Finally, I give my sincere thanks to our many Mopar racers, race teams, and enthusiasts for their loyaltyand continued support. This book has been created especially for you.- L. S. Shepardl- -lI1
Page 1: --Part Number: P5007161$30.00,
Page 6 and 7: CONTENTSiContentsIntroductionWELCOM
Page 8 and 9: CONTENTSiiiIgnition SystemTHROTTLE
Page 10 and 11: CONTENTSVCOMPRESSION RATIO ........
Page 12 and 13: CONTENTSviiThrottle Body ..........
Page 14 and 15: CONTENTSixPiston and Connecting Rod
Page 16 and 17: CONTENTSxiEXHAUST SYSTEM ..........
Page 18 and 19: CONTENTSxiiiSSI IGNITION COMPONENTS
Page 20 and 21: Introduction
Page 22 and 23: INTRODUCTION 3IntroductionWELCOMEWe
Page 24 and 25: Chapter 1Jeep History
Page 26 and 27: JEEP HISTORY 7Jeep HistoryThe Jeep
Page 28 and 29: JEEP HISTORY 9A Jeep By Any Other N
Page 30 and 31: JEEP HISTORY 11Perhaps one of the m
Page 32 and 33: JEEP HISTORY 131953 Jeep CJ-3BKaise
Page 34 and 35: JEEP HISTORY 15Birth of the Sport U
Page 36 and 37: -r -1 r7JEEP HISTORY 17The Wagoneer
Page 38 and 39: JEEP HISTORY 19Interior appointment
Page 40 and 41: JEEP HISTORY 21Chrysler Corporation
Page 42 and 43: JEEP HISTORY 231994 Jeep Grand Cher
Page 44 and 45: Chapter 22.5L Power Tech In=Line 4
Page 46 and 47: ~~2.5L POWER TECH IN-LINE 4 (INTROD
Page 48 and 49: Flywheel Attaching PackageBolts req
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~T --TriINTRODUCTIONThe 2.5L engine
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2.5L POWER TECH IN-LINE 4 (CRANKSHA
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UPPERSHOCKI2.5L POWER TECH IN-LINE
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T -1n2.5L POWER TECH IN-LINE 4 (CRA
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~~ ~2.5L POWER TECH IN-LINE 4 (CRAN
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2.5L POWER TECH IN-LINE 4 (CONNECTI
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2.5L POWER TECH IN-LINE 4 (PISTONS
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INTRODUCTIONThe 2.5L engine uses a
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2.5L POWER TECH IN-LINE 4 (CYLINDER
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CAMSHAFT2.5L POWER TECH IN-LINE 4 (
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- -1 n~~~~2.5L POWER TECH IN-LINE 4
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2.5L POWER TECH IN-LINE 4 (CAMSHAFT
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~~~ ~r ~~~2.5L POWER TECH IN-LINE 4
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l- -7 ‘72.5L POWER TECH IN-LINE 4
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2.5L POWER TECH IN-LINE 4 (OILING S
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~~2.5L POWER TECH IN-LINE 4 (OILING
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2.5L POWER TECH IN-LINE 4 (FUEL DEL
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-7-2.5L POWER TECH IN-LINE 4 (FUEL
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~~~ ~~ ~~~2.5L POWER TECH IN-LINE 4
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2.5L POWER TECH IN-LINE 4 (IGNITION
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2.51. POWER TECH IN-LINE 4 (IGNITIO
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-I- -1-72.5L POWER TECH IN-LINE 4 (
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2.5L POWER TECH IN-LINE 4 (ENGINE A
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~ Exhaust2.5L POWER TECH IN-LINE 4
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~~~2.5L POWER TECH IN-LINE 4 (ENGIN
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Chapter 32.46L In-Line 4
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T- T - T2.46L IN-LINE 4 (BLOCK) 103
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INTRODUCTIONThe Jeep 2.46L (258 CID
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2.46L IN-LINE 4 (CRANKSHAFT) 1072.3
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PISTON AND CONNECTING ROD ASSEMBLYT
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Pistons and Rings2.46L IN-LINE 4 (P
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2.46L IN-LINE 4 (CYLINDER HEAD) 113
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2.46L IN-LINE 4 (CAMSHAFT AND VALVE
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Engine Assembly2.46L IN-LINE 4 (ENG
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2.46L IN-LINE 4 (ENGINE ASSEMBLY) 1
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l- -ll--l2.46L IN-LINE 4 (ENGINE AS
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Chapter 44.0L Power Tech ln=Line 6
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4.OL POWER TECH IN-LINE 6 (INTRODUC
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4.0L POWER TECH IN-LINE 6 (BLOCK) 1
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4.OL POWER TECH IN-LINE 6 (BLOCK) 1
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4.0L POWER TECH IN-LINE 6 (BLOCK) 1
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~~INTRODUCTIONThe 4.0L engine uses
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~~T -'I 14.0L POWER TECH IN-LINE 6
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4.0L POWER TECH IN-LINE 6 (CONNECTI
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T - T i l4.0L POWER TECH IN-LINE 6
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l- ' T r l4.0L POWER TECH IN-LINE 6
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T --nn4.0L POWER TECH IN-LINE 6 (CY
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-1174.0L POWER TECH IN-LINE 6 (CYLI
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- n ri4.0L POWER TECH IN-LINE 6 (CA
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-1n4.0L POWER TECH IN-LINE 6 (CAMSH
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4.OL POWER TECH IN-LINE 6 (CAMSHAFT
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T ^ T 74.0L POWER TECH IN-LINE 6 (C
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T - T ?4.0L POWER TECH IN-LINE 6 (C
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T - T 74.0L POWER TECH IN-LINE 6 (C
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4.01. POWER TECH IN-LINE 6 (COOLING
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T -174.01L POWER TECH IN-LINE 6 (CO
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4.0lL POWER TECH IN-LINE 6 (COOLING
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4.0L POWER TECH IN-LINE 6 (INDUCTIO
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4.0L POWER TECH IN-LINE 6 (INDUCTIO
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T - T TINTRODUCTIONThe fuel deliver
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4.OL POWER TECH IN-LINE 6 (FUEL DEL
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-r --T 74.0L POWER TECH IN-LINE 6 (
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4.01. POWER TECH IN-LINE 6 (EXHAUST
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4.0L POWER TECH IN-LINE 6 (EXHAUST
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4.01. POWER TECH IN-LINE 6 (IGNITIO
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T -7 74.01- POWER TECH IN-LINE 6 (I
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4.0L POWER TECH IN-LINE 6 (IGNITION
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4.0L. POWER TECH IN-LINE 6 (IGNITIO
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- -'7INTRODUCTIONThe starting syste
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4.0L POWER TECH IN-LINE 6 (STARTING
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- -1-74.0L POWER TECH IN-LINE 6 (EN
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- . P F l4.0L POWER TECH IN-LINE 6
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- --T 74.0L POWER TECH IN-LINE 6 (E
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T - T 7Chapter 54.2L In=Line 6
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~ ~r -1-74.2L IN-LINE 6 (INTRODUCTI
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4.2L IN-LINE 6 (BLOCK) 285Disassemb
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4.2L IN-LINE 6 (CRANKSHAFT) 287Insp
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~~~~ ~4.2L IN-LINE 6 (CRANKSHAFT) 2
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4.2L IN-LINE 6 (CRANKSHAFT) 2915. R
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TT74.2L IN-LINE 6 (PISTON AND CONNE
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4.2L IN-LINE 6 (PISTON AND CONNECTI
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T -TTT4.2L IN-LINE 6 (PISTON AND CO
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4.2L IN-LINE 6 (CYLINDER HEAD) 299R
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~4.2L IN-LINE 6 (CAMSHAFT AND VALVE
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-r -nn4.2L IN-LINE 6 (CAMSHAFT AND
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4.2L IN-LINE 6 (OILING SYSTEM) 309S
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4.2L IN-LINE 6 (OILING SYSTEM) 31 1
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4.2L IN-LINE 6 IlNDUCTlON SYSTEM) 3
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4.2L IN-LINE 6 (INDUCTION SYSTEM) 3
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--T T-I4.2L IN-LINE 6 (INDUCTION SY
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4.2L IN-LINE 6 (IGNITION SYSTEM) 32
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~ ~~~Engine Assembly4.2L IN-LINE 6
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Chapter 64.7L Power Tech V-8
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-In4.7L POWER TECH V-8 343Note: Due
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4.7L POWER TECH V-8 345SECONDARYSEC
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- .PT-T4.7L POWER TECH V-8 347VALVE
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4.7L POWER TECH V-8 349LEFTCYLINDER
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T - ~ r i4.7L POWER TECH V-8 351TOR
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4.7L POWER TECH V-8 353Figure 6 - 1
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4.7L POWER TECH V-8 3551. NoiseNote
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4.7L POWER TECH V-8 357Starter Rela
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4.7L POWER TECH V-8 359Fuel return
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4.7L POWER TECH V-8 361Fuel Tank Fi
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4.7L POWER TECH V-8 363Camshaft pos
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T - n r i4.7L POWER TECH V-8 365EXH
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- --I ri4.7L POWER TECH V-8 367ICYL
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T -114.7L POWER TECH V-8 369Inspect
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4.7L POWER TECH V-8 371DESCRIPTIONV
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Chapter 7
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360 AMC V-8 (INTRODUCTION) 375Note:
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~~ ~~ ~T -7 T lINTRODUCTIONThe 360
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-r -TTT360 AMC V-8 (BLOCK) 379Plast
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T - 1 1360 AMC V-8 (CRANKSHAFT) 381
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360 AMC V-8 (CRANKSHAFT) 3836. Remo
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360 AMC V-8 (CRANKSHAFT) 385Install
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360 AMC V-8 (CRANKSHAFT) 3875.6.7.8
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360 AMC V-E) (PISTON AND CONNECTING
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360 AMC V-8 (PISTON AND CONNECTING
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T --ll T7360 AMC V-8 (PISTON AND CO
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~~360 AMC V-8 (CYLINDER HEADS) 3956
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360 AMC V-8 (CAMSHAFT AND VALVE GEA
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360 AMC v-a (CAMSHAFT AND VALVE GEA
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360 AMC V-8 (OILING SYSTEM) 407IFro
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360 AMC V-8 (OILING SYSTEM) 409Test
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~~~360 AMC V-8 (OILING SYSTEM) 41 1
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INTRODUCTIONThe AMC 360 V-8 has a l
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360 AMC V-8 (INDUCTION SYSTEM) 415F
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360 AMC V-8 (INDUCTION SYSTEM) 417A
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360 AMC V-8 (INDUCTION SYSTEM) 419~
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T -1[-7FUEL PUMPSThe fuel pumps of
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360 AMC V-8 (FUEL DELIVERY SYSTEM)
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~Ignition System360 AMC V-8 (IGNITI
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360 AMC V-8 (IGNITION SYSTEM) 427Th
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360 AMC V-8 (IGNITION SYSTEM) 4292.
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360 AMC V-8 (IGNITION SYSTEM) 431Va
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360 AMC V-8 (IGNITION SYSTEM) 433VO
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T - T IENGINE ASSEMBLY360 AMC V-8 (
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l- -17360 AMC V-8 (ENGINE ASSEMBLY)
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360 AMC V-8 (ENGINE ASSEMBLY) 439V-
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T- - 7 . 7360 AMC V-8 (ENGINE ASSEM
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360 AMC V-8 (ENGINE ASSEMBLY) 443
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360 AMC V-8 (ENGINE ASSEMBLY) 447Ro
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Chapter 8Off- Roading and Racing
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OFF-ROAD DRIVINGOff-Roading and Rac
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OFF-ROADING AND RACING 4534. Tracti
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OFF-ROADING AND RACING 45510. Wilde
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OFF-ROADING AND RACING 457Sunday Mo
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OFF-ROADING AND RACING 45910. Can m
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.. .OFF-ROADING AND RACING 4611. Of
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OFF-ROADING AND RACING 4634. Water
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OFF-ROADING AND RACING 465As far as
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OFF-ROADING AND RACING 4671. Maga,.
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OFF-ROADING AND RACING 469Mopar has
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OFF-ROADING AND RACING 471Always re
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T -7-7OFF-ROADING AND RACING 4732.
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OFF-ROADING AND RACING 475Driveshaf
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OFF-ROADING AND RACING 477DRAG RACI
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OFF-ROADING AND RACING 479At this p
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OFF-ROADING AND RACING 481Does the
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OFF-ROADING AND RACING 483Stage IIE
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OFF-ROADING AND RACING 485RS5000 Ce
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OFF-ROADING AND RACING 487General P
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I- - 7 1OFF-ROADING AND RACING 489M
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~~OFF-ROADING AND RACING 491Sportsw
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Chapeer 9Additional Infomationl- -
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ADDTIONAL INFORMATION 495TorqueQuar
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ADDTIONAL INFORMATION 497METRIC TO
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