10.07.2015 Views

Jeep Engines - Oljeep

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Flywheel Attaching PackageBolts required to attach flywheel and clutch to new engineassembly. Includes 6 flywheel bolts, 6 clutch bolts, and apilot bearing.P4529667Flywheel attaching package.Drive Plate Attaching PackageBolts required to attach torque converter drive plate to thecrankshaft and to attach the torque converter to the driveplate. Includes 6 flywheel bolts and 4 torque converter bolts.P4529249Drive plate attaching package.Block2.5L POWER TECH IN-LINE 4 (BLOCK) 299. Remove the camshaft (Figure 2-6).10. Remove the oil pan, gaskets and scals.11. Remove the timing chain tensioner (Figure 2-7).12. Remove the front and rear oil galley plugs.13. Remove the connecting rods and the pistons. Removethe connecting rod and piston assemblies through thetop of the cylinder bores14. Remove the crankshaft.FIRING ORDER:1 3 4 2aocKwisEROTATIONJ9009-20Figure 2 - 2Figure 2 - 1DISASSEMBLY AND ASSEMBLY PROCEDURESShort Block DisassemblyTIMINGCASE\ COVERCAMSHAFT/1.2.3.4.5.6.7.8.Drain the engine oil. Remove and discard the oil filter.Remove the water pump and distributor from thecylinder block.Remove the vibration damper using vibration damperremoval tool (Figure 2-2).Remove the timing case cover (Figure 2-3) and layupside down.Position a drift punch into the slot (Figure 2-4) in theback of the cover and tap the old seal out.Remove the timing chain bumper (Figure 2-4).Remove the oil slinger from the crankshaft.Remove the camshaft retaining bolt and remove thesprockets and chain as an assembly (Figure 2-5).Figure 2 - 3..

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