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• Install a compressor by following the dismantling procedure in reverse. • The dismantling process may have loosened compressor leads and faston connectors. Prior to installation, therefore, tighten them a little with a pair of pliers, and verify that they are tight after reconnection. Notes: • Although a compressor is provided with only two hexagonal bolts, it is standard. • The tightening torque of the hexagonal bolts, used to mount the compressor, is 200kg/cm. • If oil has been drawn from the accumulator, repair the cut pipe through pinching and brazing. (Single outdoor unit system) • Before performing vacuum-pumping, fully open PMV1, 2 and 4. If they are closed, the heat exchangers of the outdoor unit cannot be vacuum-pumped. • Connect a vacuum pump consecutively to the check joints placed in the liquid and discharge pipes and on the high-pressure side of the suction pipe, and turn it on. • Operate the vacuum drying until the vacuum gauge indicates 1 mmHg. (1) Turn on the power switch of the outdoor unit. (2) With the Bits 1 and 2 of SW12 set to off, short-circuit the pins of CN30. (3) Disconnect the connectors of PMV1 and 2 from the I/F P.C. board. (4) With the Bits 1 and 2 of SW12 set to off and on, respectively, short-circuit the pins of CN30. (5) Disconnect the connector of PMV4 from the I/F P.C. board (6) Turn off the power switch of the outdoor unit. Note: Steps (4) and (5) are not required for MMY-MAP0804, 1004 and 1204. • Inject the same amount of refrigerant as the recovered residual refrigerant via the charging port of the liquid-side service valve. 259
11-3.Check Procedure to Search Cause of Compressor Oil Shortage Are the balance pipes of all outdoor units connected to the same refrigerant line fully open? No Open the balance pipe valves fully. Yes Are there any miswiring or incorrect connection of TK1, TK2, TK3, TK4 and TK5 sensor in the unit that has replaced compressor? No Correct the miswiring or connection. TK1: CN531 TK2: CN532 TK3: CN533 TK4: CN534 TK5: CN535 Yes Are the characteristics of the TK1, TK2, TK3, TK4 or TK5 sensors of the unit that has replaced compressor correct? No Replace the faulty sensor. Yes With the compressor(s) disconnected, check the oil circuit in accordance with the procedure described below. (To next page) 260
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AIR CONDITIONER (MULTI TYPE) SERVIC
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4-1. Normal Operation (COOL Mode /
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9-4. Cooling-Season Outdoor Unit Ba
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Definition of Protective Gear When
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Precautions for Safety The manufact
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Use specified parts. When any of th
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Only a qualified installer (*1) or
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Specifications Model MMY-MAP0804HT8
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Carrying in the Outdoor Unit CAUTIO
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Selection of Pipe Size Coupling siz
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Table 2 Standard type High Efficien
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4. Tools (1) Required Tools for R41
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Models: MMY-MAP1404* and MAP1604 *
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1-2-2. Compact 4-way Cassette Type
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1-2-4. 1-way Air Discharge Cassette
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1-2-6. 2-way Air Discharge Cassette
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1-2-8. Concealed Duct High Static P
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1-2-9. Slim Duct Type Models: MMD-A
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1-2-11.High Wall Type 2 series Mode
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1-2-13.Floor Standing Cabinet Type
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1-2-15.Floor Standing Type Models:
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Models: MMD-AP0721HFE and MMD-AP096
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2-2. Outdoor Unit (60Hz model: MMY-
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2-4. Outdoor Inverter (60Hz model:
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2-way Air Discharge Cassette Type M
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Concealed Duct High Static Pressure
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Floor Standing Type Model MMF-AP 01
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14, 16HP Model: MMY-MAP1404* , MAP1
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Outdoor Unit (14, 16HP) Model: MMY-
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2-8-2. Inverter P.C. board for comp
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3 Refrigerant Piping Systematic Dra
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Explanation of Functional Parts Fun
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4 Combined Refrigerant Piping Syste
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4-3. Normal Operation (HEAT Mode) H
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4-5. Emergency Operation (Heating O
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5 Control Outline Indoor Unit Cont
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NO. Item Specification outline Rema
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NO. Item Specification outline Rema
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Outdoor Unit Item Description of op
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Item Description of operation, nume
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1 Cooling operation under low outsi
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Central control remote controller (
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6-1-2. When Wireless Remote Control
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Central control remote controller (
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X Y DC5V Power supply circuit Main
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6-2. Indoor Printed Circuit Board M
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MCC-1403 Power supply Power supply
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6-4. Test Operation of Indoor Unit
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Function CODE No. (DN Code) Table (
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Type DN code “10” Value Type Mo
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▼ Ventilating fan control from re
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6-7. Applied control for Outdoor Un
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(2) Indoor unit setup method for pr
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6-8-1. Power peak-cut Control (Stan
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6-8-3. Snowfall Fan Control Header
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6-8-6. Operation Mode Selection Con
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6-8-8. Compressor Operation Output
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7 TEST OPERATION 7-1. Procedure and
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(2) In the case that a central cont
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• Check the additional amount of
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7-4. Address Setup This product req
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(Example) Controlling 2 or more ref
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10 Set the central control address.
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Manual address setup from the remot
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To find an indoor unit’s position
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4 Push the TIME / buttons repeatedl
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2) Turn on dip switch 2 of SW30 on
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7-4-4. Check after Address Setup wh
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7-5-2. Operation from the indoor re
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Miswiring example Figure Remote con
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7-6-2. Cooling/Heating Test Operati
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(2) Test operation START Test opera
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7-7. Service Support Function 7-7-1
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7-7-2. Function to Start/Stop (ON/O
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(2) Heating test operation function
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(4) Individual start/stop (ON/OFF)
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(2)Clearing error by using switches
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7-7-5. Pulse Motor Valve (PMV) Forc
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7-7-8. Fan Operation Check in Outdo
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7-7-10.Manual Adjustment Function o
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7-7-11.Monitor Function of Remote C
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8 TROUBLESHOOTING 8-1. Overview (1)
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(Error detected by main remote cont
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F12 - F12 ALT F15 - F15 ALT F16 - F
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(Errors detected by IPDU featuring
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Using TCC-LINK central control remo
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Light block Check code Cause of fau
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8-4. Check Codes Displayed on Remot
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Main remote controller Check code O
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Main remote controller P04 P05 P07
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Errors Detected by TCC-LINK Central
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8-5. Diagnosis procedure for each c
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Check code Check code name Cause Ch
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Check code Check code name Cause [E
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Check code Check code name Cause [E
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Check code Check code name Cause [F
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Check code Check code name Cause [H
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Check code Check code name Cause [H
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Page 211 and 212: Check code Check code name Cause [H
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Page 215 and 216: Check code Check code name Cause [L
Page 217 and 218: Check code Check code name Cause [P
Page 223 and 224: (C) Heating operation Does heating
Page 227 and 228: (1)Display of System Information (D
Page 229 and 230: (3)Display of Outdoor Cycle Data (D
Page 231 and 232: (5)Display of Indoor Unit Informati
Page 233 and 234: 8-8. Leakage/Clogging of Refrigerat
Page 235 and 236: List of Check Codes Generated upon
Page 237 and 238: 8-9. Sensor Characteristics Outdoor
Page 239 and 240: Indoor TC1 sensor 200 150 Resistanc
Page 241 and 242: 240 Outdoor Unit ▼ Ps sensor char
Page 243 and 244: 9-2. Compressor Backup Operation Se
Page 245 and 246: (6) Turn on the power supply to all
Page 247 and 248: (8) Set Bits 1 and 2 of SW30 on the
Page 249 and 250: 10OUTDOOR UNIT REFRIGERANT RECOVERY
Page 251 and 252: [Setup of failed outdoor unit] (13)
Page 253 and 254: [Setup of outdoor units other than
Page 255 and 256: 10-3.Work procedure after Repair Wh
Page 257 and 258: 11-2.Replacement of Compressors
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Page 265 and 266: No. Part to be replaced Work proced
Page 277 and 278: 13P.C. BOARD EXCHANGE PROCEDURES I
Page 279 and 280: Procedure 1: Reading Setting Data f
Page 281 and 282: Procedure 3: Writing Setting Data i
Page 283 and 284: CODE No. list (Example) CODE No. (D
Page 285 and 286: 13-2-3.Interface board (MCC-1606) r
Page 287 and 288: (6) Set the dip switch (SW800) sett
Page 289 and 290: 13-2-6.Noise Filter P.C. Board (MCC
Page 291 and 292: (7) Install the service P.C. boards
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Page 295 and 296: SMMS-i OUTDOOR UNIT MMY-MAP1404HT8(
Page 297 and 298: REFRIGERATION CIRCUIT DIAGRAM M MOT
Page 299 and 300: Ref. No. Part No. Description MAP08
Page 301 and 302: SMMS-i INV SERVICE PARTS LIST MMY-M
Page 303 and 304: SMMS-i OUTDOOR UNIT MMY-MAP0804T8(Z
Page 305 and 306: REFRIGERATION CIRCUIT DIAGRAM M MOT
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Page 309 and 310: Ref. No. Part No. Description MAP08
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SMMS-i INV SERVICE PARTS LIST MMY-M
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Ref. No. Part No. Description MAP08
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SMMS-i OUTDOOR UNIT MMY-MAP1404HT8(
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REFRIGERATION CIRCUIT DIAGRAM M MOT
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SMMS-i OUTDOOR UNIT MMY-MAP0804T8(Z
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SMMS-i OUTDOOR UNIT MMY-MAP1404T8-S
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WARNINGS ON REFRIGERANT LEAKAGE Che
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