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13-2-5.Fan IPDU P.C. Board (MCC-1610) Replacement Procedure<br />

Replacement steps:<br />

(1) Turn off the power supply of the outdoor unit and allow at least one minute for the capacitor to discharge.<br />

Confirm that the light of the LED (D640) fades away.<br />

(2) Remove all the connectors and the fast-on terminals (1) connected to the FAN IPDU. (Remove the connectors<br />

and fast-on terminals by pulling the connector body. Do not pull the wire).<br />

(3) Remove all the five screws (2) which secures the FAN IPDU to the Heat sink.<br />

(These screws are to be re-used after procedure.)<br />

(4) Remove the Fan IPDU from the three PCB Mounts (3).<br />

3<br />

LED<br />

(D640)<br />

Screw 2<br />

2<br />

Fast-on terminal 1<br />

RED lead wire<br />

Fast-on terminal 1<br />

WHITE lead wire<br />

Fast-on terminal 1<br />

BLACK lead wire<br />

FAN IPDU<br />

(MCC-1610)<br />

3<br />

2<br />

2<br />

2<br />

PCB Mounts 3<br />

Push this part to the<br />

direction of the arrow.<br />

And remove the PCB.<br />

(5) Confirm that no dirt or damage is on the sub heat sink. As it can reduce the heat transfer efficiency, and cause<br />

a breakdown.<br />

Remove the PCB<br />

IC701<br />

DB510<br />

Heat Sink<br />

Sub Heat Sink<br />

Q590<br />

DB509<br />

(6) Align the PCB mount holes on the PCB with the PCB mounts, and fix the FAN IPDU to the outdoor control unit<br />

by clipping the PCB into the PCB mounts (3).<br />

(7) Screw the FAN IPDU to the heat sink by the five screws that were removed in step (3). If the screws are loose,<br />

the effected component will generate heat, and cause in to breakdown. Do not use an electric driver or an air<br />

driver, as it can cause component damage. The torque of 5 screws (IC701, DB509, DB510 and Q590) is<br />

“0.55Nm”.<br />

(8) Re-connect the connectors and fast-on terminals(1). Be sure that all the connectors and the fast-on terminals<br />

are connected correctly and securely inserted.<br />

(9) If the components on the PCB were bent during this procedure, straighten them so they do not to touch other<br />

parts.<br />

(10)Install the cover, then turn on the supply. Check the operation.<br />

287

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