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Check items and procedures to follow when checking oil circuit with compressor(s) disconnected<br />
Check item Location Procedure<br />
Leakage of outdoor PMV<br />
Leakage of check valve in<br />
discharge pipe convergent<br />
section<br />
Leakage of check valve in<br />
discharge pipe<br />
Leakage of check valve in oil<br />
equalization circuit<br />
Leakage of SV3A valve<br />
Leakage of SV3B valve<br />
Clogging of SV3E valve<br />
Clogging of oil-return distributor<br />
Clogging of SV3D valve<br />
Clogging of oil-return capillary<br />
Clogging of oil-return distributor<br />
A,B<br />
C,D<br />
E<br />
F<br />
G<br />
H<br />
I<br />
J<br />
1) With PMV1, 2 and 4 fully closed, apply pressure to the check joint of liquid pipe with nitrogen, and check the<br />
pressure at the check joint of discharge pipe.<br />
If the pressure at the check joint of discharge pipe increases, there is a leak from PMV1, 2 or 4 (A, B) and either<br />
discharge pipe check valve (C, D). Replace the faulty parts.<br />
2) If the pressure does not increase, fully open outdoor PMV 1 and 2 and check the pressure at the check joint of<br />
discharge pipe again.<br />
If the pressure increases, there is a leak from the check valve of discharge pipe (D). Replace the part.<br />
With just PMV4 fully opened, check the pressure at the check joint of discharge pipe again.<br />
If the pressure increases, there is a leak from the check valve of discharge pipe (C). Replace the part.<br />
3) With pressure applied to the check joint of discharge pipe with nitrogen, if gas escapes from the discharge pipe<br />
section of the disconnected compressor, there is a leak from the check valve of discharge pipe (E). Replace the part.<br />
4) With pressure applied to the check joint of discharge pipe with nitrogen, if gas escapes from the oil equalization<br />
pipe section of the disconnected compressor, there is a leak from the oil equalization pipe check valve (F).<br />
Replace the part.<br />
5) With pressure applied to the check joint of discharge pipe with nitrogen, manually open the SV3B valve. If gas<br />
escapes from the suction pipe section of the disconnected compressor, there is a leak from the SV3A valve.<br />
Replace the part.<br />
6) Then manually open the SV3A valve. If gas escapes from the suction pipe section of the disconnected<br />
compressor, there is a leak from the SV3B valve. Replace the part.<br />
7) With pressure applied to the check joint of discharge pipe with nitrogen, manually open the SV3E valve. If gas<br />
does not escape from the suction pipe section of the disconnected compressor, the SV3E valve or oil-return<br />
distributor is clogged. Replace the part.<br />
8) With pressure applied to the check joint of discharge pipe with nitrogen, manually open the SV3D valve. If gas<br />
does not escape from the suction pipe section of the disconnected compressor, the SV3D valve, oil-return<br />
capillary or oil-return distributor is clogged. Replace the part.<br />
M Fan motor<br />
Right-side<br />
Fan<br />
A<br />
PMV1<br />
PMV2<br />
Main heat exchanger<br />
Right-side sub-heat exchanger<br />
Left-side<br />
(TO)<br />
C<br />
B<br />
PMV4<br />
(TE2)<br />
(TE1)<br />
Main heat exchanger<br />
Left-side sub-heat exchanger<br />
Check valve (subheat<br />
exchangers)<br />
Check valve<br />
(main heat<br />
exchangers)<br />
4-way valve<br />
High-pressure sensor<br />
Discharge pipe check joint<br />
(SV6)<br />
SV<br />
(TS1)<br />
D<br />
E<br />
J<br />
SV<br />
(TL)<br />
Fusible<br />
plug<br />
(SV3D)<br />
Oil separator<br />
SV<br />
Oil-return capillary<br />
(SV2)<br />
Low-pressure sensor<br />
Liquid tank<br />
(SV41)<br />
SV<br />
SV<br />
(SV42)<br />
SV<br />
Accumulator<br />
(TD1)<br />
SV<br />
(TD2)<br />
Highpressure<br />
(SV3C)<br />
SW<br />
Highpressure<br />
SW<br />
Highpressure<br />
SW<br />
(SV43)<br />
(TD3)<br />
(TK4)<br />
F<br />
Compressor<br />
1<br />
(Inverter)<br />
Compressor<br />
3<br />
(Inverter)<br />
I<br />
(TK1)<br />
(TK2)<br />
(TK3)<br />
H<br />
SV<br />
(TK5)<br />
(SV3E)<br />
Oil pipe<br />
Liquid pipe check<br />
joint<br />
SV<br />
(SV3F)<br />
G<br />
(SV3A)<br />
SV<br />
Check valve<br />
Oil-return distributor<br />
SV<br />
(SV3B)<br />
Check valve<br />
Liquid-side<br />
service valve<br />
Gas-side<br />
service valve<br />
Balance pipe<br />
packed valve<br />
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