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Check items and procedures to follow when checking oil circuit with compressor(s) disconnected<br />

Check item Location Procedure<br />

Leakage of outdoor PMV<br />

Leakage of check valve in<br />

discharge pipe convergent<br />

section<br />

Leakage of check valve in<br />

discharge pipe<br />

Leakage of check valve in oil<br />

equalization circuit<br />

Leakage of SV3A valve<br />

Leakage of SV3B valve<br />

Clogging of SV3E valve<br />

Clogging of oil-return distributor<br />

Clogging of SV3D valve<br />

Clogging of oil-return capillary<br />

Clogging of oil-return distributor<br />

A,B<br />

C,D<br />

E<br />

F<br />

G<br />

H<br />

I<br />

J<br />

1) With PMV1, 2 and 4 fully closed, apply pressure to the check joint of liquid pipe with nitrogen, and check the<br />

pressure at the check joint of discharge pipe.<br />

If the pressure at the check joint of discharge pipe increases, there is a leak from PMV1, 2 or 4 (A, B) and either<br />

discharge pipe check valve (C, D). Replace the faulty parts.<br />

2) If the pressure does not increase, fully open outdoor PMV 1 and 2 and check the pressure at the check joint of<br />

discharge pipe again.<br />

If the pressure increases, there is a leak from the check valve of discharge pipe (D). Replace the part.<br />

With just PMV4 fully opened, check the pressure at the check joint of discharge pipe again.<br />

If the pressure increases, there is a leak from the check valve of discharge pipe (C). Replace the part.<br />

3) With pressure applied to the check joint of discharge pipe with nitrogen, if gas escapes from the discharge pipe<br />

section of the disconnected compressor, there is a leak from the check valve of discharge pipe (E). Replace the part.<br />

4) With pressure applied to the check joint of discharge pipe with nitrogen, if gas escapes from the oil equalization<br />

pipe section of the disconnected compressor, there is a leak from the oil equalization pipe check valve (F).<br />

Replace the part.<br />

5) With pressure applied to the check joint of discharge pipe with nitrogen, manually open the SV3B valve. If gas<br />

escapes from the suction pipe section of the disconnected compressor, there is a leak from the SV3A valve.<br />

Replace the part.<br />

6) Then manually open the SV3A valve. If gas escapes from the suction pipe section of the disconnected<br />

compressor, there is a leak from the SV3B valve. Replace the part.<br />

7) With pressure applied to the check joint of discharge pipe with nitrogen, manually open the SV3E valve. If gas<br />

does not escape from the suction pipe section of the disconnected compressor, the SV3E valve or oil-return<br />

distributor is clogged. Replace the part.<br />

8) With pressure applied to the check joint of discharge pipe with nitrogen, manually open the SV3D valve. If gas<br />

does not escape from the suction pipe section of the disconnected compressor, the SV3D valve, oil-return<br />

capillary or oil-return distributor is clogged. Replace the part.<br />

M Fan motor<br />

Right-side<br />

Fan<br />

A<br />

PMV1<br />

PMV2<br />

Main heat exchanger<br />

Right-side sub-heat exchanger<br />

Left-side<br />

(TO)<br />

C<br />

B<br />

PMV4<br />

(TE2)<br />

(TE1)<br />

Main heat exchanger<br />

Left-side sub-heat exchanger<br />

Check valve (subheat<br />

exchangers)<br />

Check valve<br />

(main heat<br />

exchangers)<br />

4-way valve<br />

High-pressure sensor<br />

Discharge pipe check joint<br />

(SV6)<br />

SV<br />

(TS1)<br />

D<br />

E<br />

J<br />

SV<br />

(TL)<br />

Fusible<br />

plug<br />

(SV3D)<br />

Oil separator<br />

SV<br />

Oil-return capillary<br />

(SV2)<br />

Low-pressure sensor<br />

Liquid tank<br />

(SV41)<br />

SV<br />

SV<br />

(SV42)<br />

SV<br />

Accumulator<br />

(TD1)<br />

SV<br />

(TD2)<br />

Highpressure<br />

(SV3C)<br />

SW<br />

Highpressure<br />

SW<br />

Highpressure<br />

SW<br />

(SV43)<br />

(TD3)<br />

(TK4)<br />

F<br />

Compressor<br />

1<br />

(Inverter)<br />

Compressor<br />

3<br />

(Inverter)<br />

I<br />

(TK1)<br />

(TK2)<br />

(TK3)<br />

H<br />

SV<br />

(TK5)<br />

(SV3E)<br />

Oil pipe<br />

Liquid pipe check<br />

joint<br />

SV<br />

(SV3F)<br />

G<br />

(SV3A)<br />

SV<br />

Check valve<br />

Oil-return distributor<br />

SV<br />

(SV3B)<br />

Check valve<br />

Liquid-side<br />

service valve<br />

Gas-side<br />

service valve<br />

Balance pipe<br />

packed valve<br />

261

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