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ETTC'2003 - SEE

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F. Mailly et Al. ETTC 2003<br />

MICROMACHINED THERMAL ACCELEROMETER WITHOUT SEISMIC MASS<br />

F. Mailly*, A. Martinez, A. Giani, P. Combette et A. Boyer.<br />

Centre d’Electronique et de Micro-optoélectronique de Montpellier, Unité mixte de Recherche du CNRS n°<br />

5507, Université Montpellier II, Place E. Bataillon, 34095 Montpellier - France.<br />

* Tel : + 33 04 67 14 37 85, fax : + 33 04 67 54 71 34,<br />

E-mail: mailly@cem2.univ-montp2.fr<br />

Abstract : The techniques of micromachining silicon are used for the manufacturing of a thermal accelerometer. This sensor<br />

requires no solid proof mass and has a low cost production. A heating resistor creates a symmetrical temperature profile in an<br />

hermetic cavity and two temperature detectors are placed on both sides. When an acceleration is applied, the temperature<br />

profile becomes asymmetric and the two detectors measure the differential temperature. Platinum resistors deposited by<br />

electron beam evaporation on a SiN x membrane are used as heater and temperature sensors. This paper presents sensitivity<br />

measurements according to the distance heater-detector, the power supplied, the room temperature, the cavity volume and the<br />

gas properties.<br />

1. Introduction<br />

Since a few years, the silicon micromachining<br />

technology has been widely developed for the market of<br />

inertial sensors because of its common base with standard<br />

CMOS technology, which permits to achieve low cost,<br />

sensor miniaturization, mass manufacturing and<br />

monolithic electronic integration. The conventional<br />

accelerometers generally measure the displacement or the<br />

deformation of a proof mass (or seismic mass), whose<br />

mobility is the principal disadvantage and is responsible<br />

for their low shock survival rating. Piezoresistive or<br />

capacitive detection are the most common used principles<br />

to convert the acceleration into output voltage but they<br />

have some disadvantages : high temperature dependence<br />

and great influence of mounting stress for the<br />

piezoresistive accelerometers, electromagnetic<br />

interference and parasitic capacitance for the capacitive<br />

ones.<br />

The first thermal accelerometers have been studied<br />

by Dauderstädt and coworkers [1-3] but they have still<br />

involved a seismic mass : this one is positioned about a<br />

heat source and its displacement under acceleration<br />

influences the heat flow between the two elements and<br />

therefore the temperature of the source. More recently,<br />

thermal accelerometers without proof mass were studied<br />

[4-14] and could provide a shock survival up to 50000 g.<br />

The principle of these sensors was first described by Dao<br />

and coworkers [4]: a suspended heating resistor creates a<br />

symmetrical temperature profile and two temperature<br />

detectors, placed symmetrically on both sides of the<br />

heater, measure a differential temperature ∆Tdet (figure 1).<br />

When an acceleration is applied on the sensitive axis x of<br />

the sensor, the convection heat transfer and the<br />

temperature profile become asymmetric and the<br />

differential temperature ∆T det was shown to be<br />

proportional to the acceleration.<br />

2. Theory of operation<br />

For our sensor, the temperature detectors are<br />

platinum resistors which present a linear dependence to<br />

their temperatures given by:<br />

R ( T°<br />

C ) = R0°<br />

C ( 1+<br />

α T°<br />

C )<br />

(1)<br />

with T °C , detector average temperature (°C), R(T °C),<br />

electrical resistance, R 0°C , electrical resistance at 0°C and<br />

α, temperature coefficient of the resistance.<br />

A "push-pull" Wheatstone bridge supplied with a<br />

constant current I permits to convert the resistance<br />

variations into a voltage output and the sensor sensitivity<br />

S is given by:<br />

I<br />

S R0<br />

C Tdet<br />

4<br />

∆ = α (2)<br />

°<br />

Since the detectors’ differential temperature ∆Tdet is<br />

due to free convection, Leung et al. [7, 8] have developed<br />

a simple model suggesting that the response of thermal<br />

accelerometers is linearly proportional to the Grashof<br />

number :<br />

2<br />

3<br />

3<br />

ρ g β ∆Tl<br />

g β ∆T<br />

l (3)<br />

∆Tdet<br />

∝ Gr =<br />

=<br />

2<br />

2 2<br />

µ Pr<br />

a<br />

with g , acceleration (or earth gravity), ρ , gas density, β ,<br />

gas coefficient of expansion, ∆T , heater temperature rise,<br />

l , linear dimension, µ , gas viscosity, Pr, Prandtl number<br />

and a , gas thermal diffusivity.<br />

Temperature<br />

Without acceleration<br />

With acceleration<br />

Γ<br />

Detector Heater Detector<br />

Figure 1 : Principle of the sensor.<br />

∆ T det<br />

x<br />

1

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