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Online proceedings - EDA Publishing Association

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11-13 May 2011, Aix-en-Provence, France<br />

<br />

Figure 6. The relation ship between the gaps and PEDOT:PSS thicknesses. The<br />

thickness of the PEDOT:PSS was tuned from 0 to 500 nm by changing the gap<br />

from 0 o 300 μm.<br />

Figure 9. Automatic looming machine. The pristine fiber and conductive and<br />

dielectric film coated fibers were woven in the structure of plain weaving.<br />

Figure 7. The relation ship between dies diameters and UV-curable polymer<br />

thicknesses. The thickness of the UV curable adhesive was tuned from 0 to 45<br />

μm by changing the dies diameter from 485 to 680 μm.<br />

Figure 10 Woven fabric touch sensors. The PEDOT:PSS and UV-curable<br />

adhesive-coated fibers were woven in the pitch of 5 cm. The sensor width and<br />

length were 1.2 m and 3m, respectively.<br />

Figure 8. The relationship between the traveling speed of fibers and<br />

PEDOT:PSS thickness. Even if the traveling speed increased upto 50 m/min,<br />

the thicknesses of PEDOT:PSS were almost same.<br />

m/min. In case of UV curable adhesive, it was also<br />

confirmed that the films were even until 50 m/min.<br />

Therefore, the throughput of the fiber processing met the<br />

requirements for the meter scale fabric sensors.<br />

Ⅳ. WEAVING THE SENSOR FABRIC<br />

The processed nylon fiber with PEDOT:PSS and<br />

UV-curable adhesive was woven with automatic looming<br />

machine, forming touch sensor sheet. The automatic<br />

looming machine was made for looming the processed fibers.<br />

The fibers were very week for friction during the weaving.<br />

When the wefts were threaded in the warps, the wefts were<br />

easily fiber got stuck with the warps, resulting in the<br />

separation of the coated films. To solve the problems, the<br />

machine had the linear actuator to move the wefts between<br />

warps (figure 9).<br />

The fibers were woven in the manner of plain weaving by<br />

using the developed weaving machines. The coated fibers<br />

were placed in the pitch of the 5 cm. The width of the fabric<br />

is 1.2 m and the length was 3 m. Figure 10 shows the<br />

fabricated fabric and the size is meter scale.<br />

Ⅴ. CHARACTERIZATION OF FABRICATED TOUCH SENSOR<br />

The fabricated sensor detects the capacitance change<br />

between fiber and human finger. A human finger works as<br />

an electrode for the capacitor formed with conductive<br />

polymer-coated fibers because human is large-scale<br />

conductor. In the capacitance measurement, the potential<br />

was applied to the fiber and the flown current between fiber<br />

and human was detected for estimating formed capacitors.<br />

To detect the capacitance change between fiber and finger,<br />

the capacitance measurement circuit was connected to the<br />

fibers. Recently, capacitance measurement circuit was<br />

embed on the conventional MCU for touch sensor on<br />

portable electronic devices like i-phones. In our experiment<br />

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