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Drive modules 3. DRIVE MODULES Modular drives 188 DDS HARDWARE Ref.1307 128 x1 i The following table shows the values for gap, tightening torque, sections and other data of the plug-in connector for X2. T. H3/7 Characteristics of the pins of connector X2. AXD/SPD/MMC 1.08 1.15 1.25 1.35 The description of the pins of this connector is: 2.50 2.75 2.85 3.100 3.150 3.200 3.250 Connector data Nr of poles 8 8 8 Gap (mm) 5 5 5 Min/max tightening torque (Nm) 0.5/0.6 0.5/0.6 0.5/0.6 Screw thread M3 M3 M3 Min./max. section (mm²) 0.2/2.5 0.2/2.5 0.2/2.5 Rated current In (A) Wire data 12 12 12 Length to strip (mm) 7 7 7 T. H3/8 Signals at the pins of connector X2 of the modular drive. 1 GND 2 Drive Enable 3 Speed Enable Control signals Reference 0 V for control signals Motor current enable (24 V DC) Drive speed enable (24 V DC) 4 Drive OK Contact indicating module status (it opens in case of 5 Drive OK failure). Limit 1 A at 24 V DC. 6 Chassis Chassis connection. 7 0 V DC (IN) Supply input for 8 +24 V DC (IN) the control circuit Reference 0 V Positive voltage input (2128 V DC) SPEED ENABLE AND DRIVE ENABLE Normal operating mode 1. Activate the Drive Enable and Speed Enable inputs (24 V DC) in the desired order. Before activating, the Soft Start process ( smoothly reaching the power bus voltage ) must be over. The motor will have torque only when Drive Enable is active and there is voltage at the power bus. The motor speed will be controlled with a command when the Speed Enable function is active. INFORMATION. Activating the Drive Enable function requires to be requested by the system in three different ways. They are: Electrical signal at connector X2, variable BV7 (F00203), and variable DRENA of the PLC when using the SERCOS or CAN interface. It could be deactivated through any of them. Only via connector X2 is certified. See chapter 9. FUNCTIONAL SAFETY. 2. The motor will respond to all analog command variations only while both inputs (Drive Enable and Speed Enable) are at 24 V DC. If any of them is deactivated, the following will happen. See the operation modes in figure F. H3/61. Deactivation of the Drive Enable input The Drive Enable input lets the current circulate through the motor stator windings. When it is powered with 24 V DC the current is enabled and the drive can work. If the Drive Enable input drops to 0 V DC (no voltage), the power circuit is off and the motor will have not torque, hence not being governed and will turn freely until it stops by friction.
Deactivation of the Speed Enable input When the Speed Enable input is set to 0 V DC, the internal velocity command follows the stop ramp set by parameter and: Situation 1 The torque is kept active by braking the motor. When it stops, variable SV5 (S00331) is activated. The motor has stopped in a time period shorter than the one indicated by parameter GP3 (F00702). The torque is canceled and the rotor is free. Situation 2 The torque is kept active by braking the motor. When it stops, variable SV5 (S00331) is activated. The motor does not stop in a time period set by parameter GP3 (F00702). The motor stops when its kinetic energy runs out. Case 1: Running normally -Fast motor response- Case 2: Running improperly -slow motor response- AS1-AS2 Velocity Drive Enable command Signal Speed Enable Function SV5: nfeedback
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
Page 77 and 78: RPS-20. Connector description The f
Page 79 and 80: ON STATUS DISPLAY Other elements B
Page 81 and 82: 1x Terminal strip for connecting th
Page 83 and 84: i i WARNING. Never install an APS-2
Page 85 and 86: i 1x Other connectors X1 and X2 con
Page 87 and 88: 1x NOTE. It is important to know th
Page 89 and 90: The next table shows the signals an
Page 91 and 92: 2. The power supply checks the syst
Page 93 and 94: NOTE. When detecting an error, it w
Page 95 and 96: DRIVE MODULES 3 The drives that mak
Page 97 and 98: X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
Page 99 and 100: T. H3/5 Technical characteristics o
Page 101 and 102: Current derating Drives for an sync
Page 103 and 104: I (Arms) Imax 70 60 50 40 In 30 20
Page 105 and 106: I (Arms) 80 70 60 50 40 30 Imax In
Page 107 and 108: For a switching frequency fc = 4 kH
Page 111 and 112: Power derating The following graph
Page 113 and 114: Connector layout AXD/SPD 1.08/1.15
Page 115 and 116: AXD/SPD 1.35 These drive modules ha
Page 117 and 118: AXD/SPD 3.100/3.150 These drive mod
Page 119 and 120: MMC 1.08/1.15 These drive modules h
Page 121 and 122: MMC 1.35 These drive modules have t
Page 123 and 124: MMC 3.100/3.150 These drive modules
Page 125 and 126: FUSE (250V) 2,5A(F) STATUS DISPLAY
Page 127: X1 connector This connector may be
Page 131 and 132: X3. Direct feedback Having installe
Page 133 and 134: V A V B F. H3/68 Characteristics of
Page 135 and 136: X5 connector X5. RS-232 serial line
Page 137 and 138: i i The description of the pinout o
Page 139 and 140: Digital inputs characteristics Digi
Page 141 and 142: Dip-Switches (DS1, DS2) DS1 DS2 F.
Page 143 and 144: Characteristics of the digital inpu
Page 145 and 146: 3.2 Compact drives When referring t
Page 147 and 148: The following table shows other ele
Page 149 and 150: Current derating Drives for an sync
Page 153 and 154: 40 30 20 10 I (Arms) F. H3/102 Curr
Page 155 and 156: Connector layout The connectors of
Page 157 and 158: ACD/SCD 1.25 These drive modules ha
Page 159 and 160: SCD 2.75 These drive modules have t
Page 161 and 162: CMC 1.25 These drive modules have t
Page 163 and 164: 24V ON STATUS DISPLAY BALLAST DC BU
Page 165 and 166: x1 x1 The following table shows the
Page 167 and 168: x1 X1 connector Compact drives inte
Page 169 and 170: i Other functions The “Prog. Out
Page 171 and 172: X3 connector This connector of the
Page 173 and 174: With external incremental feedback
Page 175 and 176: X4 connector X4. Motor feedback Con
Page 177 and 178: i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors NOTE
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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