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Drive modules 3. DRIVE MODULES Modular drives 188 DDS HARDWARE Ref.1307 98 Technical data There are specific modular drives AXD to control synchronous motors (both for axis and spindle applications) and SPD to control asynchronous motors (in spindle applications). This chapter is common to both models because their external characteristics (dimensions, connectors, ...) are the same. T. H3/1 Currents on modular drives for synchronous motors. fc = 4 kHz. With internal fan Drive for synchronous motor (as axis) Models Note that: AXD MMC 1.08 AXD MMC 1.15 AXD MMC 1.25 AXD MMC 1.35 AXD MMC 2.50 AXD MMC 2.75 AXD MMC 3.100 AXD MMC 3.150 MMC 3.200 I S1= In Arms 4.0 7.5 12.5 17.5 25.0 37.5 50.0 75.0 90.0 Imax S1 Arms 8.0 15.0 25.0 35.0 50.0 75.0 100.0 150.0 180.0 Dissipated power W 33 69 88 156 225 270 351 536 834 T. H3/2 Currents on modular drives for synchronous motors. fc = 8 kHz. With internal fan Drive for synchronous motor (as axis) Models AXD MMC 1.08 AXD MMC 1.15 AXD MMC 1.25 AXD MMC 1.35 AXD MMC 2.50 AXD MMC 2.75 AXD MMC 3.100 AXD MMC 3.150 MMC 3.200 I S1= In Arms 4.0 7.5 12.5 17.5 25.0 37.5 50.0 75.0 90.0 Imax S1 Arms 8.0 15.0 25.0 35.0 50.0 75.0 100.0 150.0 180.0 Dissipated power W 44 89 132 195 305 389 510 605 840 T. H3/3 Current in modular drives for synchronous or asynchronous motors. fc = 4 kHz. With internal fan Drive for synchronous or asynchronous motor (as spindle) Models SPD 1.15 SPD 1.25 SPD 1.35 SPD 2.50 SPD 2.75 SPD 2.85 SPD 3.100 SPD 3.150 SPD 3.200 SPD 3.250 I S1= In Arms 10.5 16.0 23.1 31.0 42.0 50.0 70.0 90.0 121.0 135.0 0.7 x In Arms 7.3 11.2 16.1 21.7 29.0 35.0 49.0 63.0 84.7 94.5 I S6-40 Arms 13.7 20.8 30.0 40.3 54.6 65.0 91.0 117.0 157.3 175.5 Dissipated power W 98 110 195 349 289 432 496 626 1163 1333 T. H3/4 Current in modular drives for synchronous or asynchronous motors. fc = 8 kHz. With internal fan Drive for synchronous or asynchronous motor (as spindle) Models SPD 1.15 SPD 1.25 SPD 1.35 SPD 2.50 SPD 2.75 SPD 2.85 SPD 3.100 SPD 3.150 SPD 3.200 SPD 3.250 I S1= In Arms 10.5 13.0 18.0 27.0 32.0 37.0 56.0 70.0 97.0 108.0 0.7 x In Arms 7.3 9.1 12.6 18.9 22.4 25.9 39.2 49.7 67.9 75.6 I S6-40 Arms 11.6 16.9 23.4 35.1 41.6 48.1 72.8 91.0 126.1 140.4 Dissipated power W 98 130 201 350 333 438 546 668 1187 1344 MMC drives have the same currents as AXD drives. fc. It represents the switching frequency of the IGBT's The dissipated powers correspond to the operation at the rated current in S1 mode. See the load duty cycle for the modular drives in the corresponding section of this chapter.
T. H3/5 Technical characteristics of the modular drives. AXD/SPD/MMC 1.08 1.15 1.25 1.35 2.50 2.75 2.85 3.100 3.200 3.150 3.250 Power voltage input 542 - 800 V DC Power to control circuits 24 V DC (between 21 V DC and 28 V DC) Consumption of the control circuits (24 V DC) 0.90 A 1.25 A 2.00 A Speed feedback Encoder Controlling method PWM, AC sinewave, vector control Communication Serial line to connect to a PC Standard analog, digital SERCOS ring (in all models) Interface CAN bus (in all models). Serial line RS-232/422 (only in MMC drives) Status display 7-segments display Protections Over-voltage, over-current, over-speed, heat-sink temperature, ambient temperature, motor temperature, hardware error, overload. Speed range with analog input 1:8192 Current bandwidth 800 Hz Speed bandwidth 100 Hz (depends on the motor/drive set) Ambient temperature Between 5 °C and 45 °C (41 °F/113 °F) From 40 ºC (104 ºF) on. See derating curves. Storage temperature Between - 20 °C and + 60 °C (- 4 °F/140 °F) Sealing IP 20 Maximum humidity < 90% (non condensing at 45 °C/113 °F) Operating vibration 0.5 G Shipping vibration 2 G Approx. mass in kg lb 5.5 (12.1) 6.0 (13.2) 6.5 (14.3) 9.0 (19.8) 9.0 (19.8) 10.0 (22.0) 14.0 (30.8) Drive modules 19.5 (43.0) DRIVE MODULES Modular drives 3. DDS HARDWARE Ref.1307 99
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
Page 47 and 48: The internal circuits of the non-re
Page 49 and 50: Module power-up 1. For PS-65A power
Page 51 and 52: XPS modules Technical data T. H2/14
Page 53 and 54: Block diagram X1 ( RIBON CABLE ) X2
Page 55 and 56: i Lights indicating the status of t
Page 57 and 58: i Lights indicating the status of t
Page 59 and 60: Terminal strip to connect the Balla
Page 61 and 62: i F. H2/22 Version label of the APS
Page 63 and 64: The next table shows the signals an
Page 65 and 66: Module power-up 1. For the XPS-25 a
Page 67 and 68: i However: The RPS-80 supplies 80 k
Page 69 and 70: Power diagram Mains Mains Mains Mai
Page 71 and 72: Power derating graph / RPS-45 T. H2
Page 73 and 74: Block diagram LINE FEEDBACK L1' L2'
Page 75 and 76: RPS-75. Connector description The f
Page 77 and 78: RPS-20. Connector description The f
Page 79 and 80: ON STATUS DISPLAY Other elements B
Page 81 and 82: 1x Terminal strip for connecting th
Page 83 and 84: i i WARNING. Never install an APS-2
Page 85 and 86: i 1x Other connectors X1 and X2 con
Page 87 and 88: 1x NOTE. It is important to know th
Page 89 and 90: The next table shows the signals an
Page 91 and 92: 2. The power supply checks the syst
Page 93 and 94: NOTE. When detecting an error, it w
Page 95 and 96: DRIVE MODULES 3 The drives that mak
Page 97: X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
Page 101 and 102: Current derating Drives for an sync
Page 103 and 104: I (Arms) Imax 70 60 50 40 In 30 20
Page 105 and 106: I (Arms) 80 70 60 50 40 30 Imax In
Page 107 and 108: For a switching frequency fc = 4 kH
Page 109 and 110: For a switching frequency fc = 8 kH
Page 111 and 112: Power derating The following graph
Page 113 and 114: Connector layout AXD/SPD 1.08/1.15
Page 115 and 116: AXD/SPD 1.35 These drive modules ha
Page 117 and 118: AXD/SPD 3.100/3.150 These drive mod
Page 119 and 120: MMC 1.08/1.15 These drive modules h
Page 121 and 122: MMC 1.35 These drive modules have t
Page 123 and 124: MMC 3.100/3.150 These drive modules
Page 125 and 126: FUSE (250V) 2,5A(F) STATUS DISPLAY
Page 127 and 128: X1 connector This connector may be
Page 129 and 130: Deactivation of the Speed Enable in
Page 131 and 132: X3. Direct feedback Having installe
Page 133 and 134: V A V B F. H3/68 Characteristics of
Page 135 and 136: X5 connector X5. RS-232 serial line
Page 137 and 138: i i The description of the pinout o
Page 139 and 140: Digital inputs characteristics Digi
Page 141 and 142: Dip-Switches (DS1, DS2) DS1 DS2 F.
Page 143 and 144: Characteristics of the digital inpu
Page 145 and 146: 3.2 Compact drives When referring t
Page 147 and 148: The following table shows other ele
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Current derating Drives for an sync
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For a switching frequency fc = 8 kH
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors NOTE
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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