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Selection criteria SELECTING CRITERIA 5. DDS HARDWARE Ref.1307 232
POWER LINE CONNECTION 6.1 Mains connection 6 The FAGOR DDS modular servo drive system is designed to be connected to TN type three-phase mains with values within the voltage range between 400-10% and 460+10% V AC and a mains frequency of 50/60 Hz. Connecting it to a different voltage range requires the use of transformers or autotransformers. The connection may vary depending on the type of mains and electromagnetic compatibility required by the machine. Certain mandatory protection devices must be added to the mains lines. Others are optional. PROPER INSTALLATION MAINS CONNECTION (TN TYPE) OTHER UNITS R S T DIFFERENTIAL BREAKER TRANSFORMER OR AUTOTRANSFORMER MAINS FILTER L1 L2 L3 3X400-460 V AC DDS CONNECTION - S1 MAIN SWITCH FUSES (required) - KM1 POWER SWITCH OTHER UNITS - KM2 POWER SWITCH F. H6/1 Diagram to connect the DDS system to mains. MAINS CONNECTION (TN TYPE) R S T DIFFERENTIAL BREAKER TRANSFORMER OR AUTOTRANSFORMER MAINS FILTER L1 L2 L3 3X400-460 V AC DDS CONNECTION - S1 MAIN SWITCH FUSES (required) - KM1 POWER SWITCH OTHER UNITS Note. The mains filter may be installed either before or after the power contactor - KM1. MANDATORY. Never connect in parallel with the DDS system other elements such as moors, inductive components, etc. to avoid the risk of poor system performance when stopping the machine. Always connect the power supply of other equipment being installed and run together with the DDS system through a second contactor - KM2 or through auxiliary contacts of the power (main) contactor - KM1. DDS HARDWARE Ref.1307 233
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
Page 181 and 182: Pinout X7-ANALOG I/O, digital input
Page 183 and 184: Analog outputs Associated with pins
Page 185 and 186: Digital outputs characteristics Nam
Page 187 and 188: i 3. Final stages: They display err
Page 189 and 190: AUXILIARY MODULES 4 Besides the pow
Page 191 and 192: 4.2 Chokes The chokes (inductances
Page 193 and 194: 4.3 External Ballast resistors NOTE
Page 195 and 196: ER+TH-18/x+FAN resistors with inter
Page 197 and 198: Ohm value WARNING. When connecting
Page 199 and 200: 4.4 Capacitor module This module st
Page 201 and 202: i INFORMATION. In case of micro-sur
Page 203 and 204: RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206: SELECTING CRITERIA 5 5.1 Selection
Page 207 and 208: Motor speed calculation (rev/min) T
Page 209 and 210: Third motor pre-selection Calculati
Page 211 and 212: 5.2 Asynchronous spindle motor and
Page 213 and 214: In the case of a drill, the bit is
Page 215 and 216: T. H5/3 Different accelerations dep
Page 217 and 218: 5.3 Drive selection When selecting
Page 219 and 220: Then, depending on the power for S3
Page 221 and 222: T. H5/8 Power supply selection when
Page 223 and 224: Non-FAGOR asynchronous spindle moto
Page 225 and 226: 2. The power supply module must be
Page 227 and 228: T. H5/14 Selection of the mains con
Page 229 and 230: 5.6 Ballast resistor selection guid
Page 231: When using compact drive modules th
Page 235 and 236: 6.2 Protection fuses i i To protect
Page 237 and 238: 6.3 Differential breaker i On a DDS
Page 239 and 240: i MANDATORY. For machines whose ser
Page 241 and 242: 6.6 Line inductance Line inductance
Page 243 and 244: i TN type mains Distribution diagra
Page 245 and 246: i IT type mains Distribution diagra
Page 247 and 248: CABLES 7 This chapter describes the
Page 249 and 250: 7.2 Power cable. Motor-drive connec
Page 251 and 252: 7.3 Motor feedback cables i i The a
Page 253 and 254: 7.4 Direct feedback cable The direc
Page 255 and 256: 7.5 Signal cables for control and c
Page 257 and 258: Their sales reference is: SFO-V-FLE
Page 259 and 260: 7.6 RS232/RS422 BE adapter Before s
Page 261 and 262: PC-VT connection using an RS-232 ca
Page 263 and 264: RS-232 serial line cable between a
Page 265 and 266: RS-422 serial line cable between a
Page 267 and 268: INSTALLATION 8.1 Location 8 This ch
Page 269 and 270: Auxiliary modules Dissipated power
Page 271 and 272: EMC instructions for equipment inst
Page 273 and 274: See example of electrical installat
Page 275 and 276: A. Fan. Air output. It is recommend
Page 277 and 278: 8.3 System installation Preparation
Page 279 and 280: 8.4 Connection between modules Powe
Page 281 and 282: Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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