2 - Fagor Automation

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Power line connection 6. POWER LINE CONNECTION Protection fuses 246 DDS HARDWARE Ref.1307 236 T. H6/3 Fuses to be installed in mains line depending on the power supply installed. Manufacturer PS-25B4 XPS-25 RPS-20 PS-65A XPS-65 RPS-45 RPS-75 RPS-80 FWH45B RF00-125A - XL50F-45A XL50F-125A - BUSMANN RF-000-40A 40FE RF-000-125A 100FE - 160FE 170M2611 170M1318 170M1319 170M3009 170M3013 170M3014 GOULD A00-66C5D8 A00-66C5D1 A00-66C125D8 A00-66C125D1 - - 6.9 gRB 00 6.9 gRB 00 6.9 gRB 00 FERRAZ D08L 040 6.6 gRB 000 D08L 125 6.6 gRB 000 D08L 160 6.6 gRB 000 D08/040 D08/100 D08/160 SIBA 20 189 20-50A 20 189 20-125A 20 189 20-160A WICKMAN 45FEE 140FEE - SIEMENS 3NE8 003 3NE8 021 3NC8423-3 LITTELFUSE - L70S125 L70S150 T. H6/4 Fuses to be installed in mains line depending on the compact drive installed. ACD/SCD/CMC SCD MANUFACT. 1.08 1.15 1.25 2.35/50 2.75 BUSSMANN GOULD FERRAZ FC-6A FC-12A FC-20A FWC-32A10F - XL50-10A XL50-15A RF-000-25 FWP-32A14F - 6CT 12CT - - - FWH-6.30A6F - - - - ST-6 10x38 ST-12 10x38 ST-20 10x38 - - 000-10 000-16 A60x20 - - 000/80-10 000/80-16 - - - 6.600CP URC 14.51/6 6.621CP URC 14.51/6 12.600CP URC 14.51/6 12.621CP URC 14.51/6 - - 6.921CP URQ 27x60/63 - - - 6.6URE10/6 12.6URE10/6 - - - A60Q6-2 A60Q12-2 A60Q20-2 A60Q30-2 - A60X6-1 A60X12-1 - - - SIBA - - - - - - - - 50-140-34.63 without striker 50 142 34.63 with striker SIEMENS - - 3NE8 015 3NE8 003 - WARNING. Using other protection devices instead of fuses (magnetothermal switches, for example) does no guarantee proper protection of the equipment. The fuse references given of the previous table are the ones that may be installed to obtain the maximum power on each model. In those cases where the power supply is oversized, the fuse value should be adjusted to the actual requirements of the machine. MANDATORY. When using an autotransformer or an isolating transformer, the fuses must be selected according to its characteristics depending on the structure of the installation. Therefore, the fuses must be selected specifically for each installation since it will be affected by a variable number of characteristics internal and external to the machine.
6.3 Differential breaker i On a DDS system, fault DC current, practically flat, may come up besides the AC currents and pulsating DC currents. This requires the use of a differential breaker. MANDATORY. Install a universal type B breaker (valid for AC, pulsating DC and flattened DC currents) and selective switch-off (delayed switchoff). Note. The Siemens® model “5SZ6 468-0KG00”, for example. These considerations must be taken into account if the differential breaker only affects a machine using a FAGOR DDS servo drive system. WARNING. It is not recommended to use differential breakers sensitive to pulsating currents and, overall, general purpose differential breakers. In this cases, undesired stops might occur due to the high sensitivity of those devices to pulsating currents. Therefore, never use AC type differential breakers! INFORMATION. As an alternative, Type A differential breakers may be used with selective switch-off. They are more economical than type B ones and usually valid for DDS systems with a FAGOR filter. The off current must not be < 500 mA and they will have selecting switch-off. Note. The Siemens® model “5SM3 645”, for example. When several machines share the same differential breaker, bear in mind the sum of the leak currents of all the machines involved. WARNING. Watch out for the total leak current when several machines share a differential breaker. All of them may add up to a considerable value! Note that most of the leak current is due to the mains filter. Hence, it is up to the filter to discharge to ground the noise coming from mains. On the other hand, the leak current of the filters varies depending on mains conditions. On the filters of the FAGOR catalog, these values may vary between 27 mA (typical value) and 150 mA (maximum value). They practically do not vary with temperature because their components are stable and certified. The main reason for the variation of the leak current has to do with unbalanced mains voltage or with too many harmonics. Bear in mind these considerations when installing differential breakers for several machines. Verify that the differential breaker to be installed is more immune and admits higher leak currents. Distribute the machines connected to each line when installing several differential breakers, Use fewer mains filters. Install one filter common to several machines instead of one for each machine. Verify that the machines connected to the same filter do not generate disturbances between them and meet the current regulations. Power line connection POWER LINE CONNECTION Differential breaker 6. DDS HARDWARE Ref.1307 237
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
Page 185 and 186: Digital outputs characteristics Nam
Page 187 and 188: i 3. Final stages: They display err
Page 189 and 190: AUXILIARY MODULES 4 Besides the pow
Page 191 and 192: 4.2 Chokes The chokes (inductances
Page 193 and 194: 4.3 External Ballast resistors NOTE
Page 195 and 196: ER+TH-18/x+FAN resistors with inter
Page 197 and 198: Ohm value WARNING. When connecting
Page 199 and 200: 4.4 Capacitor module This module st
Page 201 and 202: i INFORMATION. In case of micro-sur
Page 203 and 204: RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206: SELECTING CRITERIA 5 5.1 Selection
Page 207 and 208: Motor speed calculation (rev/min) T
Page 209 and 210: Third motor pre-selection Calculati
Page 211 and 212: 5.2 Asynchronous spindle motor and
Page 213 and 214: In the case of a drill, the bit is
Page 215 and 216: T. H5/3 Different accelerations dep
Page 217 and 218: 5.3 Drive selection When selecting
Page 219 and 220: Then, depending on the power for S3
Page 221 and 222: T. H5/8 Power supply selection when
Page 223 and 224: Non-FAGOR asynchronous spindle moto
Page 225 and 226: 2. The power supply module must be
Page 227 and 228: T. H5/14 Selection of the mains con
Page 229 and 230: 5.6 Ballast resistor selection guid
Page 231 and 232: When using compact drive modules th
Page 233 and 234: POWER LINE CONNECTION 6.1 Mains con
Page 235: 6.2 Protection fuses i i To protect
Page 239 and 240: i MANDATORY. For machines whose ser
Page 241 and 242: 6.6 Line inductance Line inductance
Page 243 and 244: i TN type mains Distribution diagra
Page 245 and 246: i IT type mains Distribution diagra
Page 247 and 248: CABLES 7 This chapter describes the
Page 249 and 250: 7.2 Power cable. Motor-drive connec
Page 251 and 252: 7.3 Motor feedback cables i i The a
Page 253 and 254: 7.4 Direct feedback cable The direc
Page 255 and 256: 7.5 Signal cables for control and c
Page 257 and 258: Their sales reference is: SFO-V-FLE
Page 259 and 260: 7.6 RS232/RS422 BE adapter Before s
Page 261 and 262: PC-VT connection using an RS-232 ca
Page 263 and 264: RS-232 serial line cable between a
Page 265 and 266: RS-422 serial line cable between a
Page 267 and 268: INSTALLATION 8.1 Location 8 This ch
Page 269 and 270: Auxiliary modules Dissipated power
Page 271 and 272: EMC instructions for equipment inst
Page 273 and 274: See example of electrical installat
Page 275 and 276: A. Fan. Air output. It is recommend
Page 277 and 278: 8.3 System installation Preparation
Page 279 and 280: 8.4 Connection between modules Powe
Page 281 and 282: Ground connection MANDATORY. It is
Page 283 and 284: Connection to the external Ballast
Page 285 and 286: How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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