2 - Fagor Automation

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ORIGINAL INSTRUCTIONS All rights reserved. No part of this documentation may be copied, transmitted, transcribed, stored in a backup device or translated into another language without Fagor Automation’s permission. Responsibility exemption Responsibility and warranty claims are excluded in case of shipping The information described in this manual may be subject to changes due to technical modifications. Fagor Automation S. Coop. reserves the right to change the contents of this manual without prior notice. damage, wrong usage of the unit in wrong environments or when not used for the purpose for which it has been designed, ignoring the warnings and safety indications given in this document and/or legal ones that may be applied to the work place, software modifications and/or The content of this manual and its validity for the product described repairs made by unauthorized personnel, damage caused by the influ- here has been verified. Nevertheless, the information, technical or otherwise, in these manuals or in any other type of documentation is not ence of other nearby equipment. guaranteed to be integral, sufficient or up to date. Warranty Involuntary errors are possible, hence the absolute match is guaran- The warranty terms may be requested from your Fagor Automation teed. However, the contents of manuals and documents are regularly checked and updated implementing the pertinent corrections in later representative or through the usual commercial channels. editions. Registered trademarks Fagor Automation S. Coop. will not be held responsible for any losses All registered trade marks, even those not indicated are also acknowl- or damage, direct, indirect or by chance that could result from that inedged. When some are not indicated, it does not mean that they are formation and it will be the user's responsibility to use it. free. July 2013 / Ref.1307
GENERAL INDEX 1 DESCRIPTION .............................................................................................................25 Description................................................................................................................................... 26 General diagram .......................................................................................................................... 27 Stages of the system configuration..............................................................................................28 Environmental and operating conditions...................................................................................... 29 Electrical conditions ..................................................................................................................... 29 2 POWER SUPPLIES ..................................................................................................... 31 Non-regenerative power supplies ................................................................................................ 32 Regenerative power supplies....................................................................................................... 50 Regenerative regulated power supplies....................................................................................... 66 3 DRIVE MODULES........................................................................................................ 95 Modular drives ............................................................................................................................. 96 Compact drives.......................................................................................................................... 145 Turning a drive on...................................................................................................................... 186 4 AUXILIARY MODULES ............................................................................................. 189 Mains filters................................................................................................................................ 190 Chokes....................................................................................................................................... 191 External Ballast resistors ........................................................................................................... 193 Capacitor module....................................................................................................................... 199 Auxiliary power supply ............................................................................................................... 200 5 SELECTING CRITERIA ............................................................................................. 205 Selection of the synchronous motor and its associated drive.................................................... 205 Asynchronous spindle motor and servo drive selection............................................................. 211 Drive selection ........................................................................................................................... 217 Power supply selection .............................................................................................................. 218 Capacitor module selection guide.............................................................................................. 228 Ballast resistor selection guide .................................................................................................. 229 6 POWER LINE CONNECTION....................................................................................233 Mains connection....................................................................................................................... 233 Protection fuses ......................................................................................................................... 235 Differential breaker..................................................................................................................... 237 Isolating transformer or autotransformer.................................................................................... 238 Mains filter.................................................................................................................................. 240 Line inductance.......................................................................................................................... 241 Types of mains........................................................................................................................... 242 Mains connection cables............................................................................................................ 246 7 CABLES .....................................................................................................................247 Mains connection cable. Power supply - mains connection....................................................... 248 Power cable. Motor-drive connection......................................................................................... 249 Motor feedback cables............................................................................................................... 251 Direct feedback cable ................................................................................................................ 253 Signal cables for control and communications........................................................................... 255 RS232/RS422 BE adapter......................................................................................................... 259 RS-232 serial line....................................................................................................................... 260 RS-422 serial line....................................................................................................................... 264 8 INSTALLATION ......................................................................................................... 267 Location ..................................................................................................................................... 267 Inductive components................................................................................................................ 276 System installation..................................................................................................................... 277 DDS HARDWARE Ref.1307 3
Page 1: DRIVE DDS Hardware manual Ref.1307
Page 5 and 6: Order example .....................
Page 7 and 8: DECLARATION OF CONFORMITY Manufactu
Page 13 and 14: Title DRIVE DDS. Hardware manual. T
Page 15 and 16: - SHIPPING CONDITIONS, STORAGE AND
Page 17 and 18: - VERSION HISTORY - The history of
Page 19 and 20: - SAFETY CONDITIONS - Read the foll
Page 21 and 22: Precautions during repairs Do not
Page 23 and 24: - ADDITIONAL NOTES - Install the DD
Page 25 and 26: DESCRIPTION 1 The DDS servo drive s
Page 27 and 28: 1.2 General diagram See the schemat
Page 29 and 30: 1.4 Environmental and operating con
Page 31 and 32: POWER SUPPLIES 2 The FAGOR power su
Page 33 and 34: PS-65A module Technical data T. H2/
Page 35 and 36: PS-65A. Connector description The n
Page 37 and 38: PS-25B4 module Technical data T. H2
Page 39 and 40: PS-25B4. Connector description The
Page 41 and 42: PS-25B4 Model currently in the cata
Page 43 and 44: Terminal strip to connect the Balla
Page 45 and 46: i WARNING. Before handling these le
Page 47 and 48: The internal circuits of the non-re
Page 49 and 50: Module power-up 1. For PS-65A power
Page 51 and 52: XPS modules Technical data T. H2/14
Page 53 and 54:
Block diagram X1 ( RIBON CABLE ) X2
Page 55 and 56:
i Lights indicating the status of t
Page 57 and 58:
i Lights indicating the status of t
Page 59 and 60:
Terminal strip to connect the Balla
Page 61 and 62:
i F. H2/22 Version label of the APS
Page 63 and 64:
The next table shows the signals an
Page 65 and 66:
Module power-up 1. For the XPS-25 a
Page 67 and 68:
i However: The RPS-80 supplies 80 k
Page 69 and 70:
Power diagram Mains Mains Mains Mai
Page 71 and 72:
Power derating graph / RPS-45 T. H2
Page 73 and 74:
Block diagram LINE FEEDBACK L1' L2'
Page 75 and 76:
RPS-75. Connector description The f
Page 77 and 78:
RPS-20. Connector description The f
Page 79 and 80:
ON STATUS DISPLAY Other elements B
Page 81 and 82:
1x Terminal strip for connecting th
Page 83 and 84:
i i WARNING. Never install an APS-2
Page 85 and 86:
i 1x Other connectors X1 and X2 con
Page 87 and 88:
1x NOTE. It is important to know th
Page 89 and 90:
The next table shows the signals an
Page 91 and 92:
2. The power supply checks the syst
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NOTE. When detecting an error, it w
Page 95 and 96:
DRIVE MODULES 3 The drives that mak
Page 97 and 98:
X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
Page 99 and 100:
T. H3/5 Technical characteristics o
Page 101 and 102:
Current derating Drives for an sync
Page 103 and 104:
I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
Page 107 and 108:
For a switching frequency fc = 4 kH
Page 109 and 110:
Page 111 and 112:
Power derating The following graph
Page 113 and 114:
Connector layout AXD/SPD 1.08/1.15
Page 115 and 116:
AXD/SPD 1.35 These drive modules ha
Page 117 and 118:
AXD/SPD 3.100/3.150 These drive mod
Page 119 and 120:
MMC 1.08/1.15 These drive modules h
Page 121 and 122:
MMC 1.35 These drive modules have t
Page 123 and 124:
MMC 3.100/3.150 These drive modules
Page 125 and 126:
FUSE (250V) 2,5A(F) STATUS DISPLAY
Page 127 and 128:
X1 connector This connector may be
Page 129 and 130:
Deactivation of the Speed Enable in
Page 131 and 132:
X3. Direct feedback Having installe
Page 133 and 134:
V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
Page 137 and 138:
i i The description of the pinout o
Page 139 and 140:
Digital inputs characteristics Digi
Page 141 and 142:
Dip-Switches (DS1, DS2) DS1 DS2 F.
Page 143 and 144:
Characteristics of the digital inpu
Page 145 and 146:
3.2 Compact drives When referring t
Page 147 and 148:
The following table shows other ele
Page 149 and 150:
Current derating Drives for an sync
Page 151 and 152:
Page 153 and 154:
40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
Page 157 and 158:
ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
Page 161 and 162:
CMC 1.25 These drive modules have t
Page 163 and 164:
24V ON STATUS DISPLAY BALLAST DC BU
Page 165 and 166:
x1 x1 The following table shows the
Page 167 and 168:
x1 X1 connector Compact drives inte
Page 169 and 170:
i Other functions The “Prog. Out
Page 171 and 172:
X3 connector This connector of the
Page 173 and 174:
With external incremental feedback
Page 175 and 176:
X4 connector X4. Motor feedback Con
Page 177 and 178:
i X6 connector This connector of th
Page 179 and 180:
x1 X7 connector X7. Status of the s
Page 181 and 182:
Pinout X7-ANALOG I/O, digital input
Page 183 and 184:
Analog outputs Associated with pins
Page 185 and 186:
Digital outputs characteristics Nam
Page 187 and 188:
i 3. Final stages: They display err
Page 189 and 190:
AUXILIARY MODULES 4 Besides the pow
Page 191 and 192:
4.2 Chokes The chokes (inductances
Page 193 and 194:
4.3 External Ballast resistors NOTE
Page 195 and 196:
ER+TH-18/x+FAN resistors with inter
Page 197 and 198:
Ohm value WARNING. When connecting
Page 199 and 200:
4.4 Capacitor module This module st
Page 201 and 202:
i INFORMATION. In case of micro-sur
Page 203 and 204:
RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206:
SELECTING CRITERIA 5 5.1 Selection
Page 207 and 208:
Motor speed calculation (rev/min) T
Page 209 and 210:
Third motor pre-selection Calculati
Page 211 and 212:
5.2 Asynchronous spindle motor and
Page 213 and 214:
In the case of a drill, the bit is
Page 215 and 216:
T. H5/3 Different accelerations dep
Page 217 and 218:
5.3 Drive selection When selecting
Page 219 and 220:
Then, depending on the power for S3
Page 221 and 222:
T. H5/8 Power supply selection when
Page 223 and 224:
Non-FAGOR asynchronous spindle moto
Page 225 and 226:
2. The power supply module must be
Page 227 and 228:
T. H5/14 Selection of the mains con
Page 229 and 230:
5.6 Ballast resistor selection guid
Page 231 and 232:
When using compact drive modules th
Page 233 and 234:
POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
Page 237 and 238:
6.3 Differential breaker i On a DDS
Page 239 and 240:
i MANDATORY. For machines whose ser
Page 241 and 242:
6.6 Line inductance Line inductance
Page 243 and 244:
i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
Page 249 and 250:
7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
Page 255 and 256:
7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
Page 261 and 262:
PC-VT connection using an RS-232 ca
Page 263 and 264:
RS-232 serial line cable between a
Page 265 and 266:
RS-422 serial line cable between a
Page 267 and 268:
INSTALLATION 8.1 Location 8 This ch
Page 269 and 270:
Auxiliary modules Dissipated power
Page 271 and 272:
EMC instructions for equipment inst
Page 273 and 274:
See example of electrical installat
Page 275 and 276:
A. Fan. Air output. It is recommend
Page 277 and 278:
8.3 System installation Preparation
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8.4 Connection between modules Powe
Page 281 and 282:
Ground connection MANDATORY. It is
Page 283 and 284:
Connection to the external Ballast
Page 285 and 286:
How to install an external Ballast
Page 287 and 288:
How to install an external Ballast
Page 289 and 290:
Ohm values WARNING. The Ohm value o
Page 291 and 292:
8.5 Power supply connections i See
Page 293 and 294:
8.6 Connection of the control and c
Page 295 and 296:
i SERCOS ring connection The SERCOS
Page 297 and 298:
Handling fiber optic cables FAGOR s
Page 299 and 300:
Values that may be assigned to the
Page 301 and 302:
SERCOS connection with a FAGOR 8055
Page 303 and 304:
ISO GND CAN L SHIELD CAN H SHIELD P
Page 305 and 306:
Once the display shows the desired
Page 307 and 308:
CAN connection with a FAGOR 8055i C
Page 309 and 310:
RS-232/422 serial line connection w
Page 311 and 312:
8.7 Check the installation Check th
Page 313 and 314:
FUNCTIONAL SAFETY 9 See section on
Page 315 and 316:
9.2 Interface X3 X4 X5 X6 NODE OUT
Page 317 and 318:
Considerations to bear in mind in t
Page 319 and 320:
9.5 Risk analysis The machine manuf
Page 321 and 322:
9.7 Response time FAGOR recommends
Page 323 and 324:
9.9 Commissioning Check that each o
Page 325 and 326:
9.11 Decommission and disposal The
Page 327 and 328:
CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
Page 331 and 332:
10.6 ACD compact drive with FXM syn
Page 333 and 334:
i NOTE. Observe that a push-button
Page 335 and 336:
i Brake control In some application
Page 337 and 338:
BLOCK DIAGRAM OF THE DDS SYSTEM STA
Page 339 and 340:
OPERATION DIAGRAM. PS-65A EMERG. ST
Page 341 and 342:
OPERATION DIAGRAM. PS-25B4 EMERG. S
Page 343 and 344:
OPERATION DIAGRAM. XPS-XX EMERG. ST
Page 345 and 346:
OPERATION DIAGRAM. RPS-XX EMERG. ST
Page 347 and 348:
10.13 Compact system diagrams with
Page 349 and 350:
10.14 Diagrams of a mixed (combined
Page 351 and 352:
OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
Page 355 and 356:
DIMENSIONS 11 When designing and bu
Page 357 and 358:
11.3 Modular drive modules 255 (10.
Page 359 and 360:
11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
Page 363 and 364:
11.9 External Ballast resistors wit
Page 365 and 366:
SALES REFERENCES 12 This chapter in
Page 367 and 368:
Sales reference of the synchronous
Page 369 and 370:
12.3 References of modular drives S
Page 371 and 372:
12.5 References of positioning driv
Page 373 and 374:
12.7 References of other elements S
Page 375 and 376:
Sales reference of the SERCOS inter
Page 377 and 378:
12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
Page 381 and 382:
13.6 VECON-3 board 13.7 VECON-4 boa
Page 383 and 384:
13.15 CAPMOTOR-2 board and type of
Page 386:
FAGOR AUTOMATION Fagor Automation S
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