2 - Fagor Automation

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Installation 8. INSTALLATION Location 312 DDS HARDWARE Ref.1307 272 Use equipotential wires in systems with: MANDATORY. • Wide-area installation. • Different voltage sources. • Mains through several buildings reducing the current in the cable shield and the emissions. Connect to ground the electrical cabinet, the door, the mounting plate, with ground straps or cables with a cross section larger than 10 mm² (6 AWG). • The ground shields of the digital signal wires must be connected at both ends to a large surface or through a conductive housing of the connector. This reduces disturbances that affect the signal cables and also the emissions. • The ground shields of the analog signal wires must be connected directly to the device (signal input), reducing the ground loops due to low frequency disturbances. • When a unit does not have a ground connection, the shield must be connected on the side of the unit connected to ground. • To connect large cable shield surfaces, use cable and ground clamps. • Run a single shielded cable, in one piece, without joints. If a cable must necessary be cut for the installation, connect it with the shield connections and through a metal cover at the cut (joint) point. In the worst case, if it is not possible to use shielded connectors, keep a minimum length of cable exposed to disturbances guaranteeing a good connection between the shields. See figure F. H8/2.A. • Mount switching devices such as contactors, relays or electro-valves with interference suppression elements or arc suppressors (e.g. diodes, varistors, RC circuits). • Install power and control components separately. • Install before mains and the servo drive system mains chokes to reduce harmonics and expand the useful life of the product. EMC limit values may be improved by also using external filters. • Use equipotential cables when having long lines to reduce the current through the cable shield. • When connecting power cables, the shield of this cable should be connected to a ground bar. See figure F. H8/2.B. A B F. H8/2 A. Make the shielded cables as short as possible when the connectors are not shielded. B. Connection of the power cable shield to a bar that is connected to ground.
See example of electrical installation in the next figures. DIFFERENTIAL BREAKER CHANNEL F. H8/3 Cables for connecting the DDS system with a PS-65A power supply. DIFFERENTIAL BREAKER CHANNEL L1’ L2’ L3’ MAINS FILTER 130A L1 L2 L3 L1 L2 L3 PS-65A X2 U V W F. H8/4 Cables for connecting the elements of the DDS system with an XPS power supply. X3 X4 AXD or SPD U V W X3 X4 X2 X2 L1’ L2’ L3’ L1 L2 L3 U V W U V W MAINS FILTER XXA L1 L2 L3 XPS-25 or XPS-65 X2 CH1 CH2 CH1 CH2 CHOKE XPS-XX X3 X4 AXD or SPD X3 X4 AXD or SPD X2 X2 AXD or SPD CHANNEL CHANNEL Installation INSTALLATION Location 8. DDS HARDWARE Ref.1307 273
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors NOTE
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
Page 221 and 222: T. H5/8 Power supply selection when
Page 223 and 224: Non-FAGOR asynchronous spindle moto
Page 225 and 226: 2. The power supply module must be
Page 227 and 228: T. H5/14 Selection of the mains con
Page 229 and 230: 5.6 Ballast resistor selection guid
Page 231 and 232: When using compact drive modules th
Page 233 and 234: POWER LINE CONNECTION 6.1 Mains con
Page 235 and 236: 6.2 Protection fuses i i To protect
Page 237 and 238: 6.3 Differential breaker i On a DDS
Page 239 and 240: i MANDATORY. For machines whose ser
Page 241 and 242: 6.6 Line inductance Line inductance
Page 243 and 244: i TN type mains Distribution diagra
Page 245 and 246: i IT type mains Distribution diagra
Page 247 and 248: CABLES 7 This chapter describes the
Page 249 and 250: 7.2 Power cable. Motor-drive connec
Page 251 and 252: 7.3 Motor feedback cables i i The a
Page 253 and 254: 7.4 Direct feedback cable The direc
Page 255 and 256: 7.5 Signal cables for control and c
Page 257 and 258: Their sales reference is: SFO-V-FLE
Page 259 and 260: 7.6 RS232/RS422 BE adapter Before s
Page 261 and 262: PC-VT connection using an RS-232 ca
Page 263 and 264: RS-232 serial line cable between a
Page 265 and 266: RS-422 serial line cable between a
Page 267 and 268: INSTALLATION 8.1 Location 8 This ch
Page 269 and 270: Auxiliary modules Dissipated power
Page 271: EMC instructions for equipment inst
Page 275 and 276: A. Fan. Air output. It is recommend
Page 277 and 278: 8.3 System installation Preparation
Page 279 and 280: 8.4 Connection between modules Powe
Page 281 and 282: Ground connection MANDATORY. It is
Page 283 and 284: Connection to the external Ballast
Page 285 and 286: How to install an external Ballast
Page 287 and 288: How to install an external Ballast
Page 289 and 290: Ohm values WARNING. The Ohm value o
Page 291 and 292: 8.5 Power supply connections i See
Page 293 and 294: 8.6 Connection of the control and c
Page 295 and 296: i SERCOS ring connection The SERCOS
Page 297 and 298: Handling fiber optic cables FAGOR s
Page 299 and 300: Values that may be assigned to the
Page 301 and 302: SERCOS connection with a FAGOR 8055
Page 303 and 304: ISO GND CAN L SHIELD CAN H SHIELD P
Page 305 and 306: Once the display shows the desired
Page 307 and 308: CAN connection with a FAGOR 8055i C
Page 309 and 310: RS-232/422 serial line connection w
Page 311 and 312: 8.7 Check the installation Check th
Page 313 and 314: FUNCTIONAL SAFETY 9 See section on
Page 315 and 316: 9.2 Interface X3 X4 X5 X6 NODE OUT
Page 317 and 318: Considerations to bear in mind in t
Page 319 and 320: 9.5 Risk analysis The machine manuf
Page 321 and 322: 9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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