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2 - Fagor Automation

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Third motor pre-selection<br />

Calculation of the acceleration torque and time<br />

The required acceleration torque is determined by the total inertia to be<br />

moved and the needed acceleration.<br />

The required acceleration is determined by the acceleration time tAC which is the time estimated for the motor to reach its rated speed from<br />

zero rpm.<br />

nN tAC Taking the value of t AC from the equation:<br />

Calculation of the needed rms torque M RMS<br />

The third and last motor selection requires a new data, the RMS torque.<br />

M RMS<br />

where:<br />

M ACCELERACION<br />

2 n<br />

N<br />

= J TOTAL --------------------<br />

60 t<br />

AC<br />

Rated motor speed .<br />

The time it takes the motor to go from 0 rpm to the rated speed.<br />

=<br />

t AC<br />

2 nN = J<br />

TOTAL<br />

-----------------------------------------------------------------------<br />

60 M<br />

ACCELERACION<br />

MF+ MW + MAC 2 t AC<br />

-------- M T F + MW 2 t p<br />

---- M T F + MW + MC 2 t C<br />

+ +<br />

----<br />

T<br />

tAC acceleration time.<br />

tp tool positioning time.<br />

tc Cutting time in a machine cycle.<br />

The typical values for t AC, t p and t C in machine tool cycle are:<br />

t<br />

C<br />

-----<br />

T<br />

= 0.6<br />

t<br />

P<br />

-----<br />

T<br />

= 0.4<br />

t<br />

AC<br />

--------- 0<br />

T<br />

Calculation of the motor peak torque M PEAK<br />

M<br />

tAC tP tC T<br />

tAC The required maximum torque is the sum of the friction, weight and acceleration<br />

torque.<br />

M<br />

MAX<br />

= M<br />

F<br />

+ M<br />

W<br />

+ M<br />

AC<br />

For a given acceleration time, we will need specific acceleration torque<br />

and maximum torque. The motor must be able to provide a peak torque<br />

equal to or greater than the calculated maximum torque.<br />

Verify that the motor chosen in previous selections meets the following<br />

condition:<br />

Peak torque equal to or greater than the calculated max. torque:<br />

M<br />

PEAK<br />

M<br />

MAX<br />

Rated torque equal to or greater than the calculated RMS value:<br />

M<br />

RATED<br />

<br />

M<br />

RMS<br />

t S<br />

Selection criteria<br />

t<br />

SELECTING CRITERIA<br />

Selection of the synchronous motor and its associated drive 5.<br />

DDS<br />

HARDWARE<br />

Ref.1307<br />

209

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