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Power supplies 2. POWER SUPPLIES 94 68 Regenerative regulated power supplies DDS HARDWARE Ref.1307 RPS modules Technical data T. H2/23 Technical characteristics of the RPS modules. RPS-80 RPS-75 RPS-45 RPS-20 Power supply (Vmains) Three-phase 50/60 Hz, with a voltage range between 400 -10 % and 460 +10 % V AC Rated mains power consumption 80 kW 76 kW 46 kW 21 kW Min. power cable section1 70 mm² 70 mm² 35 mm² 10 mm² Power bus voltage VBUS PROG 600, 625 or 725 V DC. Programmable with VP5 Max. power bus voltage VBUS MAX 775 V DC Rated (peak, in S6) output current 2 Rated (peak, in S6) output power 3 128 A (166.5 A) 80 kW (104 kW) 120 A (156 A) 75 kW (97 kW) 72 A (95 A) 45 kW (59 kW) 32 A (41.6 A) 20 kW (26 kW) Power dissipated at max. load 1 kW 1 kW 0.7 kW 0.5 kW Related chokes (three-phase) choke RPS-75-3 choke RPS-75-3 choke RPS-45 choke RPS-20 Choke cable - RPS (shielded) (max. length: 2 m) 1 70 mm² 70 mm² 35 mm² 10 mm² Power for the module control circuit (24 V DC) Three-phase 50/60 Hz, with a voltage range between 400 -10 % and 460 +10 % V AC Mains consumption to generate 24 V DC 0.7 A Output voltage of the auxiliary power 24 V DC ± 5% Max. current supplied 8 A at 24 V DC (192 W) Filter capacity 2145 µF, 900 V 825 µF, 900 V 560 µF, 900 V Energy stored in capacitors 0.5 C V² Max. “SYSTEM OK”, “LINE CONTACT” and “AS1-AS2” contact voltage 125 V AC, 150 V DC Max. current at contacts “SYSTEM OK”, “LINE CONTACT” and “AS1-AS2” 2 A Status display 7-segments display Width (mm/inches) 350 / 13.8 350 / 13.8 311 / 12.2 194 / 7.6 Approx. mass (kg/lb) 20 / 44.1 20 / 44.1 16 / 35.3 10 / 22.0 1 Depending on the rated operating power. 2 For a bus voltage of 625 V. 3 See derating curves in case of high temperatures. T. H2/24 Ambient conditions and other characteristics of the RPS modules. RPS-80 RPS-75 RPS-45 RPS-20 Ambient temperature 3 5 °C / 45 °C (41 °F / 113 °F) Storage temperature - 20 °C / 60 °C (- 4 °F / 140 °F) Max. humidity < 90 % (non condensing at 45 °C / 113 °F) Max. altitude without loss of features 1000 m (3281 ft) above sea level Operating vibration 0.5 G Shipping vibration 2 G Sealing IP 20 3 See derating curves in case of high temperatures.
Power diagram Mains Mains Mains Mains F. H2/27 Power diagram. 80 kW in S1 104 kW in S6-40 20 kW in S1 26 kW in S6-40 80 kW in S1 104 kW in S6-40 75 kW in S1 97 kW in S6-40 75 kW in S1 97 kW in S6-40 45 kW in S1 59 kW in S6-40 45 kW in S1 59 kW in S6-40 20 kW in S1 26 kW in S6-40 RPS-75 RPS-20 RPS-80 RPS-45 Power Power Power Power Drives Power supplies Drives Drives Drives POWER SUPPLIES Regenerative regulated power supplies 2. DDS HARDWARE Ref.1307 69
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DRIVE DDS Hardware manual Ref.1307
Page 3 and 4:
GENERAL INDEX 1 DESCRIPTION .......
Page 5 and 6:
Order example .....................
Page 7 and 8:
DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
Page 15 and 16:
- SHIPPING CONDITIONS, STORAGE AND
Page 17 and 18: - VERSION HISTORY - The history of
Page 19 and 20: - SAFETY CONDITIONS - Read the foll
Page 21 and 22: Precautions during repairs Do not
Page 23 and 24: - ADDITIONAL NOTES - Install the DD
Page 25 and 26: DESCRIPTION 1 The DDS servo drive s
Page 27 and 28: 1.2 General diagram See the schemat
Page 29 and 30: 1.4 Environmental and operating con
Page 31 and 32: POWER SUPPLIES 2 The FAGOR power su
Page 33 and 34: PS-65A module Technical data T. H2/
Page 35 and 36: PS-65A. Connector description The n
Page 37 and 38: PS-25B4 module Technical data T. H2
Page 39 and 40: PS-25B4. Connector description The
Page 41 and 42: PS-25B4 Model currently in the cata
Page 43 and 44: Terminal strip to connect the Balla
Page 45 and 46: i WARNING. Before handling these le
Page 47 and 48: The internal circuits of the non-re
Page 49 and 50: Module power-up 1. For PS-65A power
Page 51 and 52: XPS modules Technical data T. H2/14
Page 53 and 54: Block diagram X1 ( RIBON CABLE ) X2
Page 55 and 56: i Lights indicating the status of t
Page 57 and 58: i Lights indicating the status of t
Page 59 and 60: Terminal strip to connect the Balla
Page 61 and 62: i F. H2/22 Version label of the APS
Page 63 and 64: The next table shows the signals an
Page 65 and 66: Module power-up 1. For the XPS-25 a
Page 67: i However: The RPS-80 supplies 80 k
Page 71 and 72: Power derating graph / RPS-45 T. H2
Page 73 and 74: Block diagram LINE FEEDBACK L1' L2'
Page 75 and 76: RPS-75. Connector description The f
Page 77 and 78: RPS-20. Connector description The f
Page 79 and 80: ON STATUS DISPLAY Other elements B
Page 81 and 82: 1x Terminal strip for connecting th
Page 83 and 84: i i WARNING. Never install an APS-2
Page 85 and 86: i 1x Other connectors X1 and X2 con
Page 87 and 88: 1x NOTE. It is important to know th
Page 89 and 90: The next table shows the signals an
Page 91 and 92: 2. The power supply checks the syst
Page 93 and 94: NOTE. When detecting an error, it w
Page 95 and 96: DRIVE MODULES 3 The drives that mak
Page 97 and 98: X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
Page 99 and 100: T. H3/5 Technical characteristics o
Page 101 and 102: Current derating Drives for an sync
Page 103 and 104: I (Arms) Imax 70 60 50 40 In 30 20
Page 105 and 106: I (Arms) 80 70 60 50 40 30 Imax In
Page 107 and 108: For a switching frequency fc = 4 kH
Page 109 and 110: For a switching frequency fc = 8 kH
Page 111 and 112: Power derating The following graph
Page 113 and 114: Connector layout AXD/SPD 1.08/1.15
Page 115 and 116: AXD/SPD 1.35 These drive modules ha
Page 117 and 118: AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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For a switching frequency fc = 8 kH
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors NOTE
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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