2 - Fagor Automation

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Power supplies 2. POWER SUPPLIES 94 72 Regenerative regulated power supplies DDS HARDWARE Ref.1307 Operating cycles Load cycle S1 Continuous duty. Operation with constant load and long enough to achieve thermal balance. PN F. H2/32 Load cycle S1. Load cycle S6-40% Periodic uninterrupted duty cycle with intermittent load. Succession of identical duty cycles, each with a running period under constant load and another period without load. There is no rest period. The 40% running factor indicates that for a 10 minute cycle, it works at constant power for 4 minutes P S6-40% and without load for 6 minutes (0.4 x rated current Pn). PMAX PS6-40 PN 0.4xPN POWER POWER F. H2/33 Load cycle S6-40%. Cycle at Pmax without previous load Periodic intermittent duty. Succession of identical duty cycles, each with a rest period. The 40% running factor means that for a 10 minute cycle, it works at 1.6xPn for 4 minutes and it rests (no power) for 6 minutes. 1.6xPN PN POWER 10 MIN 4 MIN 10 MIN 4 MIN F. H2/34 Cycle at Pmax without previous load. LOAD CYCLE S1 TIME LOAD CYCLE S6-40% TIME CYCLE AT Pmax WITHOUT PREVIOUS LOAD TIME
Block diagram LINE FEEDBACK L1' L2' L3' CONTROL F. H2/35 Block diagram. POWER SUPPLY +24VDC 0VDC CHASSIS X2 X4 ( RIBON CABLE ) SYSTEM SPEED ENABLE ERROR RESET [1 Status xPS xx MSC Ready +12VDC GND STATUS MANAGEMENT & MODULE ERRORS SYSTEM OK. RELAY CONTACT N.A. X6 DRIVER IGBT PWM ENABLE SYSTEM SPEED ENABLE GND L+ L- L1 L2 L3 Power supplies [1. Status xPS xx. It is an AND of the DR. OK of all the drives connected to the RPS power supply. POWER SUPPLIES Regenerative regulated power supplies 2. DDS HARDWARE Ref.1307 73
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
Page 21 and 22: Precautions during repairs Do not
Page 23 and 24: - ADDITIONAL NOTES - Install the DD
Page 25 and 26: DESCRIPTION 1 The DDS servo drive s
Page 27 and 28: 1.2 General diagram See the schemat
Page 29 and 30: 1.4 Environmental and operating con
Page 31 and 32: POWER SUPPLIES 2 The FAGOR power su
Page 33 and 34: PS-65A module Technical data T. H2/
Page 35 and 36: PS-65A. Connector description The n
Page 37 and 38: PS-25B4 module Technical data T. H2
Page 39 and 40: PS-25B4. Connector description The
Page 41 and 42: PS-25B4 Model currently in the cata
Page 43 and 44: Terminal strip to connect the Balla
Page 45 and 46: i WARNING. Before handling these le
Page 47 and 48: The internal circuits of the non-re
Page 49 and 50: Module power-up 1. For PS-65A power
Page 51 and 52: XPS modules Technical data T. H2/14
Page 53 and 54: Block diagram X1 ( RIBON CABLE ) X2
Page 55 and 56: i Lights indicating the status of t
Page 57 and 58: i Lights indicating the status of t
Page 59 and 60: Terminal strip to connect the Balla
Page 61 and 62: i F. H2/22 Version label of the APS
Page 63 and 64: The next table shows the signals an
Page 65 and 66: Module power-up 1. For the XPS-25 a
Page 67 and 68: i However: The RPS-80 supplies 80 k
Page 69 and 70: Power diagram Mains Mains Mains Mai
Page 71: Power derating graph / RPS-45 T. H2
Page 75 and 76: RPS-75. Connector description The f
Page 77 and 78: RPS-20. Connector description The f
Page 79 and 80: ON STATUS DISPLAY Other elements B
Page 81 and 82: 1x Terminal strip for connecting th
Page 83 and 84: i i WARNING. Never install an APS-2
Page 85 and 86: i 1x Other connectors X1 and X2 con
Page 87 and 88: 1x NOTE. It is important to know th
Page 89 and 90: The next table shows the signals an
Page 91 and 92: 2. The power supply checks the syst
Page 93 and 94: NOTE. When detecting an error, it w
Page 95 and 96: DRIVE MODULES 3 The drives that mak
Page 97 and 98: X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
Page 99 and 100: T. H3/5 Technical characteristics o
Page 101 and 102: Current derating Drives for an sync
Page 103 and 104: I (Arms) Imax 70 60 50 40 In 30 20
Page 105 and 106: I (Arms) 80 70 60 50 40 30 Imax In
Page 107 and 108: For a switching frequency fc = 4 kH
Page 109 and 110: For a switching frequency fc = 8 kH
Page 111 and 112: Power derating The following graph
Page 113 and 114: Connector layout AXD/SPD 1.08/1.15
Page 115 and 116: AXD/SPD 1.35 These drive modules ha
Page 117 and 118: AXD/SPD 3.100/3.150 These drive mod
Page 119 and 120: MMC 1.08/1.15 These drive modules h
Page 121 and 122: MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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For a switching frequency fc = 8 kH
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors NOTE
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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