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Drive modules 3. DRIVE MODULES Compact drives 188 DDS HARDWARE Ref.1307 176 X5 connector X5. RS-232 serial line Connector for the RS-232 serial line board that may come on compact drives. It is a 9-pin male sub-D connector for RS-232 serial connection to a PC in order to set the module configuration parameters and to adjust it. 9 8 7 6 F. H3/129 5 4 3 2 1 RxD TxD +5V GND RESERVED RESERVED Connector X5. RS-232 serial line. The description of the pins of this connector is: T. H3/25 Description of the pins of connector X5. (*) Reserved pins must not be connected. 1 N.C. Not connected 2 R x D Receive data 3 T x D Transmit data 4 + 5 V Supply outputs 5 GND Reference 0 V 6 N.C. Not connected 7 N.C. (*) Reserved 8 N.C. Not connected 9 N.C. (*) Reserved CH CHASSIS Cable shield 2 3 4 5 7 9 RxD TxD +5V DC GND
i X6 connector This connector of the compact drive identified as X6 may be: A SERCOS interface connector. A CAN interface connector. An RS-232/422 serial line connector (only on CMC drives). X6. SERCOS This connector consists of a SERCOS signal receiver and emitter (Honeywell IN, OUT) and may be used to connect the modules of the DDS system with the CNC that governs them. The connection is made through fiber optic lines and it has a ring structure. It will always come with a node selecting rotary switch (Node Select) that lets identify each drive within the system. 0 8 X6. CAN NODE OUT IN STATUS DISPLAY F. H3/130 Honeywell emitter-receiver for SERCOS transmission. INFORMATION. Note that on compact drives ACD, SCD and CMC, this connector will always come with connector X5. 5-pin female connector where only three pins are connected CANL(2), SHIELD (3) and CANH (4) and may be used to connect the module of the DDS system with the CNC or another master element (ESA panel) that governs them. The connection is made with a CAN cable and it has a field bus network type structure. It will always come with a node selecting rotary switch (NODE SELECT) that lets identify each drive within the system. F. H3/131 CAN interface connector. Line terminating resistor ON (1) / OFF (0) selecting switch. Drive modules DRIVE MODULES Compact drives 3. DDS HARDWARE Ref.1307 177
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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For a switching frequency fc = 8 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
Page 125 and 126: FUSE (250V) 2,5A(F) STATUS DISPLAY
Page 127 and 128: X1 connector This connector may be
Page 129 and 130: Deactivation of the Speed Enable in
Page 131 and 132: X3. Direct feedback Having installe
Page 133 and 134: V A V B F. H3/68 Characteristics of
Page 135 and 136: X5 connector X5. RS-232 serial line
Page 137 and 138: i i The description of the pinout o
Page 139 and 140: Digital inputs characteristics Digi
Page 141 and 142: Dip-Switches (DS1, DS2) DS1 DS2 F.
Page 143 and 144: Characteristics of the digital inpu
Page 145 and 146: 3.2 Compact drives When referring t
Page 147 and 148: The following table shows other ele
Page 149 and 150: Current derating Drives for an sync
Page 151 and 152: For a switching frequency fc = 8 kH
Page 153 and 154: 40 30 20 10 I (Arms) F. H3/102 Curr
Page 155 and 156: Connector layout The connectors of
Page 157 and 158: ACD/SCD 1.25 These drive modules ha
Page 159 and 160: SCD 2.75 These drive modules have t
Page 161 and 162: CMC 1.25 These drive modules have t
Page 163 and 164: 24V ON STATUS DISPLAY BALLAST DC BU
Page 165 and 166: x1 x1 The following table shows the
Page 167 and 168: x1 X1 connector Compact drives inte
Page 169 and 170: i Other functions The “Prog. Out
Page 171 and 172: X3 connector This connector of the
Page 173 and 174: With external incremental feedback
Page 175: X4 connector X4. Motor feedback Con
Page 179 and 180: x1 X7 connector X7. Status of the s
Page 181 and 182: Pinout X7-ANALOG I/O, digital input
Page 183 and 184: Analog outputs Associated with pins
Page 185 and 186: Digital outputs characteristics Nam
Page 187 and 188: i 3. Final stages: They display err
Page 189 and 190: AUXILIARY MODULES 4 Besides the pow
Page 191 and 192: 4.2 Chokes The chokes (inductances
Page 193 and 194: 4.3 External Ballast resistors NOTE
Page 195 and 196: ER+TH-18/x+FAN resistors with inter
Page 197 and 198: Ohm value WARNING. When connecting
Page 199 and 200: 4.4 Capacitor module This module st
Page 201 and 202: i INFORMATION. In case of micro-sur
Page 203 and 204: RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206: SELECTING CRITERIA 5 5.1 Selection
Page 207 and 208: Motor speed calculation (rev/min) T
Page 209 and 210: Third motor pre-selection Calculati
Page 211 and 212: 5.2 Asynchronous spindle motor and
Page 213 and 214: In the case of a drill, the bit is
Page 215 and 216: T. H5/3 Different accelerations dep
Page 217 and 218: 5.3 Drive selection When selecting
Page 219 and 220: Then, depending on the power for S3
Page 221 and 222: T. H5/8 Power supply selection when
Page 223 and 224: Non-FAGOR asynchronous spindle moto
Page 225 and 226: 2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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