2 - Fagor Automation

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Drive modules 3. DRIVE MODULES Compact drives 188 DDS HARDWARE Ref.1307 146 Technical data T. H3/14 Current in compact drives for synchronous motors. fc = 4 kHz. With internal fan Drive for synchronous motor (as axis) Currents at fc=4 kHz ACD/CMC ACD/CMC ACD/CMC ACD/CMC ACD/CMC (A) 1.08 1.15 1.25 2.35 2.50 Rated current (Arms) 4.0 7.5 12.5 17.5 25.0 (*)Maximum peak current for 500 ms in 10 s cycles. 8.0 15.0 25.0 35.0 50.0 Dissipated power (W) 40 87 110 160 222 T. H3/15 Current in compact drives for synchronous motors. fc = 8 kHz. With internal fan Drive for synchronous motor (as axis) Currents at fc=8 kHz ACD/CMC ACD/CMC ACD/CMC ACD/CMC ACD/CMC (A) 1.08 1.15 1.25 2.35 2.50 Rated current (Arms) 4.0 7.5 9.5 17.5 20.0 (*)Maximum peak current for 500 ms in 10 s cycles. 8.0 15.0 19.0 35.0 40.0 Dissipated power (W) 50 118 139 206 226 T. H3/16 Current in compact drives for synchronous or asynchronous motors. fc = 4 kHz. With internal fan Drive for synchronous or asynchronous motor (as spindle) Currents at fc=4 kHz SCD SCD SCD SCD SCD (A) 1.15 1.25 2.35 2.50 2.75 (*)Maximum current in any duty cycle (Arms). 10.6 17.5 28.0 38.0 52.0 Dissipated power (W) 123 150 215 275 395 * This current must be equal to or greater than that of the corresponding asynchronous motor in S6. T. H3/17 Current in compact drives for synchronous or asynchronous motors. fc = 8 kHz. With internal fan Drive for synchronous or asynchronous motor (as spindle) Currents at fc=8 kHz SCD SCD SCD SCD SCD (A) 1.15 1.25 2.35 2.50 2.75 (*)Maximum current in any duty cycle (Arms). 10.6 12.5 19.5 27.0 39.0 Dissipated power (W) 123 150 220 315 410 * This current must be equal to or greater than that of the corresponding asynchronous motor in S6. NOTE. The indicated dissipated power values for the spindles correspond to the operation at rated current in S1 mode.
The following table shows other electrical, mechanical and ambient conditions: T. H3/18 Technical characteristics of the compact drives. ACD/CMC SCD 1.08 1.15 1.25 2.35 2.50 1.15 1.25 2.35 2.50 2.75 Power supply Three-phase 50/60 Hz, with a voltage range between 400-10% and 460+10% V AC Internal power bus voltage 565-650 V DC 565-650 V DC Filter capacity (µF) 900 V AC 330 560 680 330 560 680 1150 Energy stored in the capacitors 0.5 C·V² Internal Ballast resistance () Power (W) Energy pulse that can be dissipated (kWs) Pulse duration (s) 75 (150) 75 (150) 3.5 3.5 (0.40) (0.40) - - - - - - 75 (150) 3.5 (0.40) - - - - - - - - Ballast V DC on/off 768 / 760 Min. Ballast resistance () 75 75 24 18 18 75 75 24 18 18 Speed feedback Encoder Encoder Controlling method PWM, AC sinewave, vector control Communication Serial line to connect to a PC Standard analog or digital via SERCOS (in all models) Interface or CAN bus (in all models) Serial line RS-232/422 (only on CMC models) Status display 7-segments display Speed range of analog input 1 : 8192 Current bandwidth 800 Hz Speed bandwidth 100 Hz (depends on the motor/drive combination) Protections Over-voltage, over-current, over-speed, heat-sink temperature, ambient temperature, motor temperature, Ballast temperature, hardware error, overload. See chapter 14 of the “man_dds_soft.pdf” manual. Power for internal circuits (24 V DC) Input voltage Between 400-10% and 460+10% V AC - 50/60 Hz Mains consumption 124.5 mA (400 V AC), 108 mA (460 V AC) Output voltage, max. current 24 V DC (5%), 100 A Connector X2, pins 1 and 2. Ambient conditions Tambient 5 °C/45 °C (41 °F/113 °F) From 40 ºC (104 ºF) on. See derating curves. Storage temperature - 20 °C/+ 60 °C (- 4 °F/140 °F ) Sealing IP 20 Maximum humidity < 90% (non condensing at 45 °C/113 °F) Operating vibration 0.5 G Shipping vibration 2 G Approx. mass in kg (lb) 6.0 13.2 6.0 13.2 5.8 12.7 6.1 13.4 6.1 13.4 6.0 13.2 5.8 12.7 6.1 13.4 6.1 13.4 Drive modules 6.1 13.4 DRIVE MODULES Compact drives 3. DDS HARDWARE Ref.1307 147
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
Page 95 and 96: DRIVE MODULES 3 The drives that mak
Page 97 and 98: X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
Page 99 and 100: T. H3/5 Technical characteristics o
Page 101 and 102: Current derating Drives for an sync
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Page 105 and 106: I (Arms) 80 70 60 50 40 30 Imax In
Page 107 and 108: For a switching frequency fc = 4 kH
Page 111 and 112: Power derating The following graph
Page 113 and 114: Connector layout AXD/SPD 1.08/1.15
Page 115 and 116: AXD/SPD 1.35 These drive modules ha
Page 117 and 118: AXD/SPD 3.100/3.150 These drive mod
Page 119 and 120: MMC 1.08/1.15 These drive modules h
Page 121 and 122: MMC 1.35 These drive modules have t
Page 123 and 124: MMC 3.100/3.150 These drive modules
Page 125 and 126: FUSE (250V) 2,5A(F) STATUS DISPLAY
Page 127 and 128: X1 connector This connector may be
Page 129 and 130: Deactivation of the Speed Enable in
Page 131 and 132: X3. Direct feedback Having installe
Page 133 and 134: V A V B F. H3/68 Characteristics of
Page 135 and 136: X5 connector X5. RS-232 serial line
Page 137 and 138: i i The description of the pinout o
Page 139 and 140: Digital inputs characteristics Digi
Page 141 and 142: Dip-Switches (DS1, DS2) DS1 DS2 F.
Page 143 and 144: Characteristics of the digital inpu
Page 145: 3.2 Compact drives When referring t
Page 149 and 150: Current derating Drives for an sync
Page 153 and 154: 40 30 20 10 I (Arms) F. H3/102 Curr
Page 155 and 156: Connector layout The connectors of
Page 157 and 158: ACD/SCD 1.25 These drive modules ha
Page 159 and 160: SCD 2.75 These drive modules have t
Page 161 and 162: CMC 1.25 These drive modules have t
Page 163 and 164: 24V ON STATUS DISPLAY BALLAST DC BU
Page 165 and 166: x1 x1 The following table shows the
Page 167 and 168: x1 X1 connector Compact drives inte
Page 169 and 170: i Other functions The “Prog. Out
Page 171 and 172: X3 connector This connector of the
Page 173 and 174: With external incremental feedback
Page 175 and 176: X4 connector X4. Motor feedback Con
Page 177 and 178: i X6 connector This connector of th
Page 179 and 180: x1 X7 connector X7. Status of the s
Page 181 and 182: Pinout X7-ANALOG I/O, digital input
Page 183 and 184: Analog outputs Associated with pins
Page 185 and 186: Digital outputs characteristics Nam
Page 187 and 188: i 3. Final stages: They display err
Page 189 and 190: AUXILIARY MODULES 4 Besides the pow
Page 191 and 192: 4.2 Chokes The chokes (inductances
Page 193 and 194: 4.3 External Ballast resistors NOTE
Page 195 and 196: ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables FAGOR s
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Values that may be assigned to the
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SERCOS connection with a FAGOR 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
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12.7 References of other elements S
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Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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