2 - Fagor Automation

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Connection diagrams 10. CONNECTION DIAGRAMS Compact system diagrams with CAN connection 354 DDS HARDWARE Ref.1307 348 OPERATION DIAGRAM. ACD/SCD Note 1.The relay KA3 uses delayed deactivation (t seconds) maintaining the DRIVE ENABLE control signal active for a few seconds to maintain motor torque while the vertical axis holding brake is enabled. See parameter GP9 in the “man_dds_soft.pdf” manual. Note 2. CNC EMERG. will always be assigned to I1/O1 of the PLC with an 8055/55i CNC. With an 8070 CNC, it may be assigned to any I/O of the PLC. The contacts associated with relays - KA3, - KA4 and - KA6 are shown inside a circle in figure F. H10/21 and the contactor - KM1 in figure F. H10/24. F. H10/23 Compact system with SERCOS or CAN connection. Diagram of the maneuver. F. H10/24 EMERG. STOP DR.X OK DR.Z OK I1 PLC CNC EMERG. O1 PLC -KA1 +24VDC EMERGENCY LINE GND ON OFF TO SPEED ENABLES General diagram of a compact DDS system with SERCOS or CAN connection. X+ X- Z+ Z- KA1 ON KM1 OFF -KM1 GENERAL DIAGRAM. ACD/SCD PE POWER MAINS R S T N - S1 MECHANICAL MAIN SWITCH - F3 - F4 - F5 -KA3 DRIVE ENABLES KM1 ON Green KA3 DELAY OFF t seconds L1 OFF Red KA3 WARNING. When using an isolating transformer, the secondary must be connected in star and its middle point must be connected to GND. IT A MUST TO USE FUSES - Q1 DIFFERENTIAL BREAKER TO THE X1 CONNECTOR ACD/SCD COMPACT DRIVES Note. Observe that having the main key - S1 closed, although the power contactor - KM1 is open, the internal 24 auxiliary power supply of the unit remains connected through its connector X1 to feed the control circuits of the drive. L2 2x400-460 VAC CNC ENABLE X KM1 CNC ENABLE Z -KA4 -KA6 MAINS FILTER 42A L1 L2 L3 TO THE POWER CONNECTOR ACD/SCD COMPACT DRIVES 3x400-460 VAC BRK - KM1 CONTACTOR BRAKE CONTRO (See GP9) R S T
10.14 Diagrams of a mixed (combined) system with SERCOS connection L1 L2 L3 3x400-460 V AC L1 L2 2x400-460 V AC MOTOR MOTOR L1 L2 L3 OUT2 3x400-460 V AC L1 L2 2x400-460 V AC F. H10/25 X3 X6 X1 CHOKE XPS-xx Ri Re L+ L1 L2 L3 Mixed system with SERCOS connection. 1 2 3 U V W U V W 8 9 L1 L2 L3 1 2 3 OUT2 L1 L2 XPS-xx REGENERATIVE POWER SUPPLY AXD X AXIS DRIVE AXD Z AXIS DRIVE L1 L2 X Z X1 X1 OUT IN 3 OUT IN 2 1 OUT IN CH1 IN OUT CH2 Internal Bus X1 L+ L+ L+ COMPACT DRIVE MODULE FAGOR CNC 10 mm 2 (XPS-25) 50 mm 2 (XPS-65) S Power Bus L- L- L- 1 3 5 6 7 8 1 2 3 2.5 Amp (F) Fuse 2.5 Amp (F) Fuse X2 X4 X2 1 2 3 4 5 6 7 8 X2 1 2 3 4 5 6 7 8 X2 1 2 3 4 5 6 7 8 9 10 Gnd Gnd Gnd Gnd +24 V DC (*) Gnd ON Error Reset Connection diagrams System Speed Enable Chassis +24 V DC SYSTEM OK Drive Enable Speed Enable DR.X OK Drive Enable Speed Enable KA3 DR.Z OK Error Reset Drive Enable Speed Enable DR.S OK Chassis ON +24 V DC KA2 KA3 +24 V DC CONNECTION DIAGRAMS Diagrams of a mixed (combined) system with SERCOS connection 10. DDS HARDWARE Ref.1307 349
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors NOTE
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
Page 297 and 298: Handling fiber optic cables FAGOR s
Page 299 and 300: Values that may be assigned to the
Page 301 and 302: SERCOS connection with a FAGOR 8055
Page 303 and 304: ISO GND CAN L SHIELD CAN H SHIELD P
Page 305 and 306: Once the display shows the desired
Page 307 and 308: CAN connection with a FAGOR 8055i C
Page 309 and 310: RS-232/422 serial line connection w
Page 311 and 312: 8.7 Check the installation Check th
Page 313 and 314: FUNCTIONAL SAFETY 9 See section on
Page 315 and 316: 9.2 Interface X3 X4 X5 X6 NODE OUT
Page 317 and 318: Considerations to bear in mind in t
Page 319 and 320: 9.5 Risk analysis The machine manuf
Page 321 and 322: 9.7 Response time FAGOR recommends
Page 323 and 324: 9.9 Commissioning Check that each o
Page 325 and 326: 9.11 Decommission and disposal The
Page 327 and 328: CONNECTION DIAGRAMS 10 10.1 SPD mod
Page 329 and 330: 10.4 SCD compact drive with FM7 asy
Page 331 and 332: 10.6 ACD compact drive with FXM syn
Page 333 and 334: i NOTE. Observe that a push-button
Page 335 and 336: i Brake control In some application
Page 337 and 338: BLOCK DIAGRAM OF THE DDS SYSTEM STA
Page 339 and 340: OPERATION DIAGRAM. PS-65A EMERG. ST
Page 341 and 342: OPERATION DIAGRAM. PS-25B4 EMERG. S
Page 343 and 344: OPERATION DIAGRAM. XPS-XX EMERG. ST
Page 345 and 346: OPERATION DIAGRAM. RPS-XX EMERG. ST
Page 347: 10.13 Compact system diagrams with
Page 351 and 352: OPERATION DIAGRAM Note 1. - KA3 is
Page 353 and 354: 10.17 On-the-fly start/delta connec
Page 355 and 356: DIMENSIONS 11 When designing and bu
Page 357 and 358: 11.3 Modular drive modules 255 (10.
Page 359 and 360: 11.5 Mains filter 50 mm C L-1 C 50
Page 361 and 362: 11.7 RPS chokes F. H11/7 Chokes RPS
Page 363 and 364: 11.9 External Ballast resistors wit
Page 365 and 366: SALES REFERENCES 12 This chapter in
Page 367 and 368: Sales reference of the synchronous
Page 369 and 370: 12.3 References of modular drives S
Page 371 and 372: 12.5 References of positioning driv
Page 373 and 374: 12.7 References of other elements S
Page 375 and 376: Sales reference of the SERCOS inter
Page 377 and 378: 12.10 Module identification Each el
Page 379 and 380: COMPATIBILITY 13.1 Mains voltage 13
Page 381 and 382: 13.6 VECON-3 board 13.7 VECON-4 boa
Page 383 and 384: 13.15 CAPMOTOR-2 board and type of
Page 386: FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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