2 - Fagor Automation

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Functional safety 9. 326 FUNCTIONAL SAFETY DDS HARDWARE Ref.1307
CONNECTION DIAGRAMS 10 10.1 SPD modular drive with FM7 asynchronous spindle motor Programmable Inputs (24 V DC) (-) Analog Input 2 (+) Analog Input 1 -15 V DC Analog Output 1 (-) (+) Analog Output 2 (-) +15 V DC (+) (-) (+) F. H10/1 GND DRIVE ENABLE SPEED ENABLE DR O.K. 0 V +24 V DC Programmable Outputs (24 V - 1A) OUT IN IN-1 IN-2 IN-3 IN-4 OUT-1 OUT-2 OUT-3 OUT-4 DC Power Bus Internal Bus Wire-Ribbon Cable Digital Spindle Modular Drive SPD 2.50-SI-1 X1 X2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 0 1 4 10 2.5 A (F) Fuse SL1 X6-DIGITAL I/Os OV2 OV1 IN X7-ANALOG I/Os NODE SELECT -15 V +15 V L+ L- 8 OUT X1 1 2 9 10 X2 1 8 (Phoenix, 5.08 mm) A1 Board IP10 IP11 IP12 IP13 OP10 OP11 OP12 OP13 P2 IV2 P1 IV1 OP2 OP4 OP1 OP3 11 15 X6-DIGITAL I/Os X7-ANALOG I/Os (Sub-D, M9) X3 1 13 1 1 5 (HD, Sub-D, M15) 6 9 P2 P1 11 X5 (Phoenix, 3.5 mm) Encoder simulator option (Phoenix, 3.5 mm) 1 5 A /A B /B Io /Io Reserv. Reserv. 0 V Serial Line Interface Board RxD TxD Connection of an SPD modular drive with an FM7 asynchronous spindle motor with TTL encoder. 1 2 3 4 5 6 7 8 11 NC X7 Relay AS1 AS2 (Phoenix, 5.08 mm) 2 3 X5 U V W Cable 3x2x0.14+4x0.14+2x0.5 Green Yellow Blue Pink Grey Brown White Purple Black X3 400 V AC 50/60 Hz MPC- 4x... Cable without connectors Connection diagram of an SPD modular drive with an FM7 asynchronous spindle motor that has TTL encoder feedback. Ready made cable to 8055/55i CNC, SEC-HD 1/3/5/10/15/20/25/30/35 Length in meters; including connectors Cable 4x2x 0.14+2x0.5 (Sub-D, F9) L2 L1 L3 (Sub-D, M15) 1 2 3 4 5 6 7 8 11 Note that phases L1 & L2 are swapped for proper air flow and motor turning directions indicated on the outside label Z1 Z2 Electric Fan Z3 2 3 U1 V1 W1 RxD TxD (Sub-D, F9) (HD, Sub-D, F15) 15 11 ENCODER TTL M 3 6 9 5 1 CNC 8055/55i X3 (HD, Sub-D, F15) Ready Made Cable EEC-FM7S 3/5/10/15/20/25/30/35/40/45/50 Length in meters; X4 including connectors MLR-12 + 5 V GND COS REFCOS SIN REFSIN I0 REF I0 24 25 1 10 2 11 3 12 Red Black Green Yellow Blue Purple Black Brown 1 2 3 4 5 6 7 8 + 5V 0V PA *PA PB *PB PC *PC X2 Front View 12 11 10 9 8 7 6 5 4 3 2 1 TEMP TEMP CHASSIS 21 22 26 White Grey 11 THSA 12 THSB 10 SS (Shield) -t° NTC X4 Yellow - Green Motor ground (HD, Sub-D, M26) screw Spindle Motor FM7...S... PC-Computer 1 5 (Sub-D, M9) DDS HARDWARE Ref.1307 327
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DRIVE DDS Hardware manual Ref.1307
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GENERAL INDEX 1 DESCRIPTION .......
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Order example .....................
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DECLARATION OF CONFORMITY Manufactu
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Title DRIVE DDS. Hardware manual. T
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- SHIPPING CONDITIONS, STORAGE AND
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- VERSION HISTORY - The history of
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- SAFETY CONDITIONS - Read the foll
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Precautions during repairs Do not
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- ADDITIONAL NOTES - Install the DD
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The FAGOR power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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40 30 20 10 I (Arms) F. H3/102 Curr
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors NOTE
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
Page 275 and 276: A. Fan. Air output. It is recommend
Page 277 and 278: 8.3 System installation Preparation
Page 279 and 280: 8.4 Connection between modules Powe
Page 281 and 282: Ground connection MANDATORY. It is
Page 283 and 284: Connection to the external Ballast
Page 285 and 286: How to install an external Ballast
Page 287 and 288: How to install an external Ballast
Page 289 and 290: Ohm values WARNING. The Ohm value o
Page 291 and 292: 8.5 Power supply connections i See
Page 293 and 294: 8.6 Connection of the control and c
Page 295 and 296: i SERCOS ring connection The SERCOS
Page 297 and 298: Handling fiber optic cables FAGOR s
Page 299 and 300: Values that may be assigned to the
Page 301 and 302: SERCOS connection with a FAGOR 8055
Page 303 and 304: ISO GND CAN L SHIELD CAN H SHIELD P
Page 305 and 306: Once the display shows the desired
Page 307 and 308: CAN connection with a FAGOR 8055i C
Page 309 and 310: RS-232/422 serial line connection w
Page 311 and 312: 8.7 Check the installation Check th
Page 313 and 314: FUNCTIONAL SAFETY 9 See section on
Page 315 and 316: 9.2 Interface X3 X4 X5 X6 NODE OUT
Page 317 and 318: Considerations to bear in mind in t
Page 319 and 320: 9.5 Risk analysis The machine manuf
Page 321 and 322: 9.7 Response time FAGOR recommends
Page 323 and 324: 9.9 Commissioning Check that each o
Page 325: 9.11 Decommission and disposal The
Page 329 and 330: 10.4 SCD compact drive with FM7 asy
Page 331 and 332: 10.6 ACD compact drive with FXM syn
Page 333 and 334: i NOTE. Observe that a push-button
Page 335 and 336: i Brake control In some application
Page 337 and 338: BLOCK DIAGRAM OF THE DDS SYSTEM STA
Page 339 and 340: OPERATION DIAGRAM. PS-65A EMERG. ST
Page 341 and 342: OPERATION DIAGRAM. PS-25B4 EMERG. S
Page 343 and 344: OPERATION DIAGRAM. XPS-XX EMERG. ST
Page 345 and 346: OPERATION DIAGRAM. RPS-XX EMERG. ST
Page 347 and 348: 10.13 Compact system diagrams with
Page 349 and 350: 10.14 Diagrams of a mixed (combined
Page 351 and 352: OPERATION DIAGRAM Note 1. - KA3 is
Page 353 and 354: 10.17 On-the-fly start/delta connec
Page 355 and 356: DIMENSIONS 11 When designing and bu
Page 357 and 358: 11.3 Modular drive modules 255 (10.
Page 359 and 360: 11.5 Mains filter 50 mm C L-1 C 50
Page 361 and 362: 11.7 RPS chokes F. H11/7 Chokes RPS
Page 363 and 364: 11.9 External Ballast resistors wit
Page 365 and 366: SALES REFERENCES 12 This chapter in
Page 367 and 368: Sales reference of the synchronous
Page 369 and 370: 12.3 References of modular drives S
Page 371 and 372: 12.5 References of positioning driv
Page 373 and 374: 12.7 References of other elements S
Page 375 and 376: Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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