2 - Fagor Automation

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DDS HARDWARE Ref.1307 22 Initial warranty - WARRANTY TERMS - All products manufactured or marketed by Fagor Automation carry a 12-month warranty for the end user. In order to prevent the possibility of having the time period from the time a product leaves our warehouse until the end user actually receives it run against this 12-month warranty, the OEM or distributor must communicate to Fagor Automation the destination, identification and installation date of the machine by filling out the Warranty Form that comes with each product. The starting date of the warranty for the user will be the one appearing as the installation date of the machine on the Warranty Form. This system ensures the 12-month warranty period for the user. Fagor offers a 12-month period for the OEM or distributor for selling and installing the product. This means that the warranty starting date may be up to one year after the product has left our warehouse so long as the warranty control sheet has been sent back to us. This translates into the extension of warranty period to two years since the product left Fagor Automation's warehouse. If this sheet has not been sent to us, the warranty period ends 15 months from when the product left our warehouse. Fagor is committed to repairing and replacing its products from the time when the first such product was launched up to 8 years after such product has disappeared from the product catalog. It is entirely up to FAGOR AUTOMATION S. Coop. to determine whether a repair is to be considered under warranty. Exclusive clauses The repair will be done in our facilities; therefore, all shipping expenses as well as travelling expenses incurred by technical personnel to repair the unit are NOT under this warranty even when the unit is under warranty. The warranty will be applied so long as the equipment has been installed according to the instructions, it has not been mistreated or damaged by accident or negligence and has been handled by personnel authorized by Fagor Automation. If once the service call or repair has been completed, the cause of the failure is not to be blamed on those elements, the customer must cover all generated expenses according to current fees. No other implicit or explicit warranty is covered and FAGOR AUTOMATION shall not be held responsible, under any circumstances, of the damage which could be originated. Service contracts Service and Maintenance Contracts are available for the customer within the warranty period as well as outside of it.
- ADDITIONAL NOTES - Install the DDS servo drive system away from coolants, chemicals, blows, etc that could damage it. Before turning the unit on, verify that the ground connections have been made properly. See chapter 8. INSTALLATION of this manual. In case of a malfunction or product failure, disconnect it and call the technical service department. Do not access the inside of these units. DDS HARDWARE Ref.1307 23
Page 1 and 2: DRIVE DDS Hardware manual Ref.1307
Page 3 and 4: GENERAL INDEX 1 DESCRIPTION .......
Page 5 and 6: Order example .....................
Page 7 and 8: DECLARATION OF CONFORMITY Manufactu
Page 13 and 14: Title DRIVE DDS. Hardware manual. T
Page 15 and 16: - SHIPPING CONDITIONS, STORAGE AND
Page 17 and 18: - VERSION HISTORY - The history of
Page 19 and 20: - SAFETY CONDITIONS - Read the foll
Page 21: Precautions during repairs Do not
Page 25 and 26: DESCRIPTION 1 The DDS servo drive s
Page 27 and 28: 1.2 General diagram See the schemat
Page 29 and 30: 1.4 Environmental and operating con
Page 31 and 32: POWER SUPPLIES 2 The FAGOR power su
Page 33 and 34: PS-65A module Technical data T. H2/
Page 35 and 36: PS-65A. Connector description The n
Page 37 and 38: PS-25B4 module Technical data T. H2
Page 39 and 40: PS-25B4. Connector description The
Page 41 and 42: PS-25B4 Model currently in the cata
Page 43 and 44: Terminal strip to connect the Balla
Page 45 and 46: i WARNING. Before handling these le
Page 47 and 48: The internal circuits of the non-re
Page 49 and 50: Module power-up 1. For PS-65A power
Page 51 and 52: XPS modules Technical data T. H2/14
Page 53 and 54: Block diagram X1 ( RIBON CABLE ) X2
Page 55 and 56: i Lights indicating the status of t
Page 57 and 58: i Lights indicating the status of t
Page 59 and 60: Terminal strip to connect the Balla
Page 61 and 62: i F. H2/22 Version label of the APS
Page 63 and 64: The next table shows the signals an
Page 65 and 66: Module power-up 1. For the XPS-25 a
Page 67 and 68: i However: The RPS-80 supplies 80 k
Page 69 and 70: Power diagram Mains Mains Mains Mai
Page 71 and 72: Power derating graph / RPS-45 T. H2
Page 73 and 74:
Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
Page 77 and 78:
RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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NOTE. When detecting an error, it w
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
Page 109 and 110:
Page 111 and 112:
Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
Page 115 and 116:
AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
Page 127 and 128:
X1 connector This connector may be
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Deactivation of the Speed Enable in
Page 131 and 132:
X3. Direct feedback Having installe
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V A V B F. H3/68 Characteristics of
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
Page 139 and 140:
Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
Page 149 and 150:
Current derating Drives for an sync
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Page 153 and 154:
40 30 20 10 I (Arms) F. H3/102 Curr
Page 155 and 156:
Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The “Prog. Out
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
Page 181 and 182:
Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
Page 185 and 186:
Digital outputs characteristics Nam
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i 3. Final stages: They display err
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AUXILIARY MODULES 4 Besides the pow
Page 191 and 192:
4.2 Chokes The chokes (inductances
Page 193 and 194:
4.3 External Ballast resistors NOTE
Page 195 and 196:
ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
Page 199 and 200:
4.4 Capacitor module This module st
Page 201 and 202:
i INFORMATION. In case of micro-sur
Page 203 and 204:
RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206:
SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
Page 209 and 210:
Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-FAGOR asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
Page 267 and 268:
INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
Page 273 and 274:
See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
Page 281 and 282:
Ground connection MANDATORY. It is
Page 283 and 284:
Connection to the external Ballast
Page 285 and 286:
How to install an external Ballast
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How to install an external Ballast
Page 289 and 290:
Ohm values WARNING. The Ohm value o
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
Page 297 and 298:
Handling fiber optic cables FAGOR s
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Values that may be assigned to the
Page 301 and 302:
SERCOS connection with a FAGOR 8055
Page 303 and 304:
ISO GND CAN L SHIELD CAN H SHIELD P
Page 305 and 306:
Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/422 serial line connection w
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time FAGOR recommends
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
Page 327 and 328:
CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i NOTE. Observe that a push-button
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
Page 349 and 350:
10.14 Diagrams of a mixed (combined
Page 351 and 352:
OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
Page 355 and 356:
DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
Page 365 and 366:
SALES REFERENCES 12 This chapter in
Page 367 and 368:
Sales reference of the synchronous
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12.3 References of modular drives S
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12.5 References of positioning driv
Page 373 and 374:
12.7 References of other elements S
Page 375 and 376:
Sales reference of the SERCOS inter
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12.10 Module identification Each el
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON-3 board 13.7 VECON-4 boa
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13.15 CAPMOTOR-2 board and type of
Page 386:
FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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